JasonH
10-09-2004, 07:30 PM
ACK154 Edit: The pics may or may not be working here. For further reference, you can also check out the TRD Rear Sway Bar instructions at TRD Sparks, in PDF format: http://www.trdsparks.com/install/00602-48800-110inst.pdf
So, today I finally got around to installing my sway bar. I didn't take too many pics, since there's not much to see under the car, but here are some (clickable thumbnail) comparisons of the old and new, and pics of what you get with the TRD bar:
http://www.scionlife.com/tech/swaybar_install_tc/DSCF0003_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0003_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0002_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0002_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0001_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0001_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0004_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0004_resize.jpg)
As you can see (and feel, if you lift it) the TRD is a lot beefier than the stock bar. I understand the automatic tCs have a slightly bigger bar than the manuals (by 1mm.) My car is a manual. I also noticed that the ends of the TRD bar are really havy duty compared to stock, and the bar doesn't make as many twists towards the end like the stock one.
The TRD bar "kit" comes with the bar, new bushings (possibly a stiffer urethane compound, but hard to tell,) new brackets for the larger bushings, two tubes of probably silicone grease and instructions. The instructions are straightforward. If you can remove the old bar, you can install the new one. Here's how I did it and a couple things I noticed:
- I backed the car onto Rhino ramps to do the install. It worked fine. I don't see any reason to jack the car up unless you have a lift at your disposal.
- You will most likely need a 5mm hex key/bit/wrench to keep the end link "bolt" from spinning when you remove the nut. I only needed it on one when removing them, but needed it on both when tightening.
- Once you have all the bolts removed, the old sway bar will seem to be trapped among the suspension and exhaust pieces. When laying under the back of the car (looking up, right arm on the driver's side, left on the passenger's) I found I could move the right side of the bar down and forward and start moving it toward the back of the car, then twist and turn it to get the other end out. It took me a couple minutes of patience to remove it (and I did consider unbolting the flexible joint in the exhaust at the back which might have made it easier.) When I put the new bar in, I used the same route in reverse. Basically, I'm trying to say it's possible to remove the sway bar and install the new one without brute force or unbolting anything else, just take your time and figure it out.
- Remember to grease the bushings.
- Make sure you use the same set of holes on the left and right sides of the bar.
- The bracket nuts/bolts get torqued to 26 ft-lbs, the end link nuts to 32 ft-lbs. I was able to use my torque wrench for the brackets, but I couldn't fit it in to tighten the end link nuts. I used an open end wrench and tightened them pretty good. I doubt there's much chance of over-tightening them to the point of breaking them, plus it's a little difficult to get them too tight when you're holding the bolt part with the hex wrench. Just make sure everything is good and tight. I didn't put Loctite or anything on any of the threads, but I suppose you could.
That's it! I haven't driven it yet with the new bar (I was too busy trying out my Mr. Clean AutoDry which works great (http://www.scionlife.com/parts/review.php?review_id=107&item_id=10219&cat_id=5?_cat_id=7&offset=0)) but when I do I'll post some comments and probably a review.
As always, I got the bar from McGeorgeParts (http://www.mcgeorgeparts.com). I also have the auto-dimming/Homelink rear-view mirror sitting here, but that will have to wait for another day.
Jason
So, today I finally got around to installing my sway bar. I didn't take too many pics, since there's not much to see under the car, but here are some (clickable thumbnail) comparisons of the old and new, and pics of what you get with the TRD bar:
http://www.scionlife.com/tech/swaybar_install_tc/DSCF0003_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0003_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0002_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0002_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0001_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0001_resize.jpg) http://www.scionlife.com/tech/swaybar_install_tc/DSCF0004_resize.th.jpg (http://img33.exs.cx/my.php?loc=img33%E2%84%91=DSCF0004_resize.jpg)
As you can see (and feel, if you lift it) the TRD is a lot beefier than the stock bar. I understand the automatic tCs have a slightly bigger bar than the manuals (by 1mm.) My car is a manual. I also noticed that the ends of the TRD bar are really havy duty compared to stock, and the bar doesn't make as many twists towards the end like the stock one.
The TRD bar "kit" comes with the bar, new bushings (possibly a stiffer urethane compound, but hard to tell,) new brackets for the larger bushings, two tubes of probably silicone grease and instructions. The instructions are straightforward. If you can remove the old bar, you can install the new one. Here's how I did it and a couple things I noticed:
- I backed the car onto Rhino ramps to do the install. It worked fine. I don't see any reason to jack the car up unless you have a lift at your disposal.
- You will most likely need a 5mm hex key/bit/wrench to keep the end link "bolt" from spinning when you remove the nut. I only needed it on one when removing them, but needed it on both when tightening.
- Once you have all the bolts removed, the old sway bar will seem to be trapped among the suspension and exhaust pieces. When laying under the back of the car (looking up, right arm on the driver's side, left on the passenger's) I found I could move the right side of the bar down and forward and start moving it toward the back of the car, then twist and turn it to get the other end out. It took me a couple minutes of patience to remove it (and I did consider unbolting the flexible joint in the exhaust at the back which might have made it easier.) When I put the new bar in, I used the same route in reverse. Basically, I'm trying to say it's possible to remove the sway bar and install the new one without brute force or unbolting anything else, just take your time and figure it out.
- Remember to grease the bushings.
- Make sure you use the same set of holes on the left and right sides of the bar.
- The bracket nuts/bolts get torqued to 26 ft-lbs, the end link nuts to 32 ft-lbs. I was able to use my torque wrench for the brackets, but I couldn't fit it in to tighten the end link nuts. I used an open end wrench and tightened them pretty good. I doubt there's much chance of over-tightening them to the point of breaking them, plus it's a little difficult to get them too tight when you're holding the bolt part with the hex wrench. Just make sure everything is good and tight. I didn't put Loctite or anything on any of the threads, but I suppose you could.
That's it! I haven't driven it yet with the new bar (I was too busy trying out my Mr. Clean AutoDry which works great (http://www.scionlife.com/parts/review.php?review_id=107&item_id=10219&cat_id=5?_cat_id=7&offset=0)) but when I do I'll post some comments and probably a review.
As always, I got the bar from McGeorgeParts (http://www.mcgeorgeparts.com). I also have the auto-dimming/Homelink rear-view mirror sitting here, but that will have to wait for another day.
Jason