SmartAss
10-25-2004, 07:48 PM
Here you go guys its a "How To" Installing a sunroof. Im going to be doing many of these and next will be and alarm/remotestart/keyless on the xB.
If you in the Hampton Roads area in Virginia hit me up. I do tons of modifications from Airride, Fiberglass interiors, Security/Audio/Video, Vinyl Graffics, Body/Paint, Anything..... I will be starting a new custom shop in Atco NJ 2 miles from Atco Raceway in a few months.
Links to my other work ... http://www.cardomain.com/memberpage/659424/1
(Please check out all the pics)
Any other questions
AIM: O0oSmartAsso0O
E-Mail: O0oSmartAsso0O@cox.net
Ok lets start by saying... I am not responsible for anything by posting this all info is provided as a "use at your own risk basis". Also if you dont know hot to remove or cant figure out how to remove the interior pieces and headliner DO NOT ATTEMPT THIS you will not make it threw it all.
Tools
Skill Saw/Jig Saw w/ GOOD metal blades
Drill /unibit
Small stick/spreader to remove excess sealant.
Also tools for removing interior panels.
TWO PERSON JOB!!
Sunroof used: Webasto Hollandia 312L Power Spoiler Sunroof
Step 1. Use the templet in the sunroof package and measure it all the way around, make sure you are perfectly squared or it will look like crap.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_71_full.jpg
Step 2. Tape the templet down. Use about 3 layers all the way around so the saw wont scratch the paint anywhere.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_72_full.jpg
Step 3. Start Cutting Be very careful (Also not DO NOT remove headliner yet it needs to be cut along with the roof.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_73_full.jpg
Step 4. As you cut it you need to put little carboard pieces along the edges to lift the metal up as you cut, it helps out and should come with the sunroof kit. When your dont you have a nice hole. Also notice the sunroof box was taped to my headliner to catch all the crap from falling into the car.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_74_full.jpg
Step 5. (The big step)Remove all the tape from the top. Remove the headliner. Its best to remove the entire support beams going across the roof they are very simple to remove by just moving them back and forth till it snaps out. Heres where the second person is good. You put the sealant around the sunroof provided in the sunroof kit and have one person sit in the car with their hands threw the hole. Place the sunroof on the second persons hands and help guide them down from the inside of the car. I could take pics I was holding the sunroof. (ALSO MAKE SURE THE MOTOR IS FORWARD) Here it is in and set.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_75_full.jpg
Step 6. Now push it down from the top around all the edges and clean excess sealant off with a small spreader/ stick that is PLASTIC. Dont scratch it up with metal.
Step 7. Run your wires (ground/ignition) I ran mine straight forward and down the drivers side pillar and sent the power wire right to the ignition switch under the steering wheel.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_80_full.jpg
Step 8. Open it up and clean up very well. There will be tons of metal flakes in the car and outside the car and could cuase rusting. CLEAN CLEAN CLEAN also LIFT UP THE WIPERS AND CLEAN. Alot of winshields are messed up becuase people forget that.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_76_full.jpg
Looks really nice. Now reffer to the next "How To" to re-wrap headliner.
I am also putting a ragtop in behind that sunroof to get rid of the ridges on the roof.
Heres the link to the "How To" Headliner Re-Wrap
http://www.scionlife.com/forums/viewtopic.php?p=343939#343939
If you in the Hampton Roads area in Virginia hit me up. I do tons of modifications from Airride, Fiberglass interiors, Security/Audio/Video, Vinyl Graffics, Body/Paint, Anything..... I will be starting a new custom shop in Atco NJ 2 miles from Atco Raceway in a few months.
Links to my other work ... http://www.cardomain.com/memberpage/659424/1
(Please check out all the pics)
Any other questions
AIM: O0oSmartAsso0O
E-Mail: O0oSmartAsso0O@cox.net
Ok lets start by saying... I am not responsible for anything by posting this all info is provided as a "use at your own risk basis". Also if you dont know hot to remove or cant figure out how to remove the interior pieces and headliner DO NOT ATTEMPT THIS you will not make it threw it all.
Tools
Skill Saw/Jig Saw w/ GOOD metal blades
Drill /unibit
Small stick/spreader to remove excess sealant.
Also tools for removing interior panels.
TWO PERSON JOB!!
Sunroof used: Webasto Hollandia 312L Power Spoiler Sunroof
Step 1. Use the templet in the sunroof package and measure it all the way around, make sure you are perfectly squared or it will look like crap.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_71_full.jpg
Step 2. Tape the templet down. Use about 3 layers all the way around so the saw wont scratch the paint anywhere.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_72_full.jpg
Step 3. Start Cutting Be very careful (Also not DO NOT remove headliner yet it needs to be cut along with the roof.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_73_full.jpg
Step 4. As you cut it you need to put little carboard pieces along the edges to lift the metal up as you cut, it helps out and should come with the sunroof kit. When your dont you have a nice hole. Also notice the sunroof box was taped to my headliner to catch all the crap from falling into the car.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_74_full.jpg
Step 5. (The big step)Remove all the tape from the top. Remove the headliner. Its best to remove the entire support beams going across the roof they are very simple to remove by just moving them back and forth till it snaps out. Heres where the second person is good. You put the sealant around the sunroof provided in the sunroof kit and have one person sit in the car with their hands threw the hole. Place the sunroof on the second persons hands and help guide them down from the inside of the car. I could take pics I was holding the sunroof. (ALSO MAKE SURE THE MOTOR IS FORWARD) Here it is in and set.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_75_full.jpg
Step 6. Now push it down from the top around all the edges and clean excess sealant off with a small spreader/ stick that is PLASTIC. Dont scratch it up with metal.
Step 7. Run your wires (ground/ignition) I ran mine straight forward and down the drivers side pillar and sent the power wire right to the ignition switch under the steering wheel.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_80_full.jpg
Step 8. Open it up and clean up very well. There will be tons of metal flakes in the car and outside the car and could cuase rusting. CLEAN CLEAN CLEAN also LIFT UP THE WIPERS AND CLEAN. Alot of winshields are messed up becuase people forget that.
http://www.scionlife.com/tech/images/sunroof_install_xb/659424_76_full.jpg
Looks really nice. Now reffer to the next "How To" to re-wrap headliner.
I am also putting a ragtop in behind that sunroof to get rid of the ridges on the roof.
Heres the link to the "How To" Headliner Re-Wrap
http://www.scionlife.com/forums/viewtopic.php?p=343939#343939