Max
08-17-2005, 02:55 AM
If you don't like the way the panic, or OS handles feel, I have a fix. I have always thought that they should be smooth on the back, and not feel so thin and cheap. Those ribs on the back really bug me.
First off, much praise goes out to Alex at Wilson Scion in Ames, Iowa, username grizzly_choppers. He is the parts manager at the dealer there and is very helpful to this site. His prices are always cheaper than my local dealer's, even after shipping. If you are going to purchase the newer handles, I recommend him. I ended up spending roughly $50 on this project, and am glad I did.
I contacted him about replacing the handles, so he went out to the cars on the lot and found the best match. It's from a Corolla. The color match is simply perfect, and the material is more rubbery, which does feel nice.
Disclaimer: If you decide to do this mod, I take no responsibility for your actions, this is to be used as a guide only. If you get hurt, waste your time, waste your money, or do the same to anyone else, don't blame me.
Tools needed:
-Four new OS handles. There are two types in the corolla, and both should fit fine. The ones for the rear of the Corolla have molded in hooks for hangers. I went with four of the fronts which do not have the hook built in. The part numbers are as follows:
No Hook: 74611-02030-B0
With Hook: 74611-02040-B0
-10mm Socket and ratchet
-Dremel or Hacksaw
-1/4" drill bit
-Low grit sandpaper (100 or less)
Directions:
Remove the Stock OS handles. There is a bolt on each side of the handle, and they are covered. Put a fingernail in the crack and pry it open. It's pretty easy.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00193.jpg
Remove the two bolts with a 10mm socket.
Repeat for all handles. Don't worry about mixing them up, they're all the same size.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00194.jpg
At this point I will illustrate the differences in the handles.
From the front, they appear similar, and they are. The Corolla Handle is on the top. You can tell it is slightly larger. Also, notice the great color match.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00202.jpg
From the back you can see the hated ribs in the Scion handle (bottom) and that the Corolla Handle is nice and smooth.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00195.jpg
The only thing stopping this from becoming a direct fit are the risers which keep the handle from crushing the headliner. The risers need to be cut to give a good fit. Without cutting them, the handle sticks out too far from the headliner... looks kinda goofy. The picture below shows the difference in length of the two. The Scion handle (left) has shorter risers. The Corolla handle (right) must be trimmed. I colored the portion to be cut with a black marker.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00204.jpg
Using a Dremel or hacksaw to cut this portion off. If you use a Dremel, the plastic will melt, no harm here, just warning you. I used both methods and it really doesn't matter.
If you are sloppy with a Dremel, you will end up with something like this:
(I'm really not this bad, just illustrating what can happen with a Dremel. It tends to melt the plastic rather than cutting right through it. If you end up with something like this, place the sandpaper on a table and rub the handle across the sandpaper, it'll clean right up. This part does not need to be perfect as it is not seen when installed, but it does need to be flat so that it feels good and solid when mounted. )
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00208.jpg
Take the handle and rub it across the sandpaper to get the burrs off it.
Take the 1/4" bit to clean up the holes.
Reinstall using the factory bolts you removed and you're done!
Please note that it does not take a whole lot of torque on the bolts to get them tight, don't overtighten.
I don't have a picture of an installed handle because it's so dang humid that my camera fogged up really bad, and I didn't notice. Now it's dark. They look pretty much the same, but feel much, much better.
All in all, I should take around half an hour, very simple.
First off, much praise goes out to Alex at Wilson Scion in Ames, Iowa, username grizzly_choppers. He is the parts manager at the dealer there and is very helpful to this site. His prices are always cheaper than my local dealer's, even after shipping. If you are going to purchase the newer handles, I recommend him. I ended up spending roughly $50 on this project, and am glad I did.
I contacted him about replacing the handles, so he went out to the cars on the lot and found the best match. It's from a Corolla. The color match is simply perfect, and the material is more rubbery, which does feel nice.
Disclaimer: If you decide to do this mod, I take no responsibility for your actions, this is to be used as a guide only. If you get hurt, waste your time, waste your money, or do the same to anyone else, don't blame me.
Tools needed:
-Four new OS handles. There are two types in the corolla, and both should fit fine. The ones for the rear of the Corolla have molded in hooks for hangers. I went with four of the fronts which do not have the hook built in. The part numbers are as follows:
No Hook: 74611-02030-B0
With Hook: 74611-02040-B0
-10mm Socket and ratchet
-Dremel or Hacksaw
-1/4" drill bit
-Low grit sandpaper (100 or less)
Directions:
Remove the Stock OS handles. There is a bolt on each side of the handle, and they are covered. Put a fingernail in the crack and pry it open. It's pretty easy.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00193.jpg
Remove the two bolts with a 10mm socket.
Repeat for all handles. Don't worry about mixing them up, they're all the same size.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00194.jpg
At this point I will illustrate the differences in the handles.
From the front, they appear similar, and they are. The Corolla Handle is on the top. You can tell it is slightly larger. Also, notice the great color match.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00202.jpg
From the back you can see the hated ribs in the Scion handle (bottom) and that the Corolla Handle is nice and smooth.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00195.jpg
The only thing stopping this from becoming a direct fit are the risers which keep the handle from crushing the headliner. The risers need to be cut to give a good fit. Without cutting them, the handle sticks out too far from the headliner... looks kinda goofy. The picture below shows the difference in length of the two. The Scion handle (left) has shorter risers. The Corolla handle (right) must be trimmed. I colored the portion to be cut with a black marker.
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00204.jpg
Using a Dremel or hacksaw to cut this portion off. If you use a Dremel, the plastic will melt, no harm here, just warning you. I used both methods and it really doesn't matter.
If you are sloppy with a Dremel, you will end up with something like this:
(I'm really not this bad, just illustrating what can happen with a Dremel. It tends to melt the plastic rather than cutting right through it. If you end up with something like this, place the sandpaper on a table and rub the handle across the sandpaper, it'll clean right up. This part does not need to be perfect as it is not seen when installed, but it does need to be flat so that it feels good and solid when mounted. )
http://www.scionlife.com/tech/images/grab_handle_upgrade_xb/DSC00208.jpg
Take the handle and rub it across the sandpaper to get the burrs off it.
Take the 1/4" bit to clean up the holes.
Reinstall using the factory bolts you removed and you're done!
Please note that it does not take a whole lot of torque on the bolts to get them tight, don't overtighten.
I don't have a picture of an installed handle because it's so dang humid that my camera fogged up really bad, and I didn't notice. Now it's dark. They look pretty much the same, but feel much, much better.
All in all, I should take around half an hour, very simple.