Kaeon
10-02-2005, 01:37 AM
Tools Needed:
Socket set
Jack
Jack Stands
Pam (Yes that’s right cooking spray or oil will do)
A good friend :)
Supplies Needed:
2 7/16th x 2.5 or 3 inch long bolts
2 7/16th Nuts
Recommended:
Impact wrench (These bolts are really tight I had a hard time even with the impact wrench, So id really recommend it.)
http://www.scionlife.com/tech/images/megan_catback_tc/1.JPG
First off get the car on jack stands.
http://www.scionlife.com/tech/images/megan_catback_tc/2.JPG
From there get under the passenger side of the car and unbolt the to spring loaded bolts holding the axle back to the mid pipe. There are two they are 13MM (I’m pretty sure will recheck)
http://www.scionlife.com/tech/images/megan_catback_tc/3.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/4.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/5.JPG
Then remove the bracket that supports the mid pipe. There is 4 bolts they are 12 MM (I’m pretty sure will recheck) As you can see its good to have a friend help you with this install *You may notice him from the DC Header install :)* have yourself on one side of the car your friend on the other.
http://www.scionlife.com/tech/images/megan_catback_tc/6.JPG
Bracket removed.
http://www.scionlife.com/tech/images/megan_catback_tc/7.JPG
Spray pam or oil on the rubber hangers.
http://www.scionlife.com/tech/images/megan_catback_tc/8.JPG
And remove them from the car. Then remove the rubber from the exhaust hangers and replace them on the car. (I found it easier this way)
http://www.scionlife.com/tech/images/megan_catback_tc/9.JPG
Now remove the bolts holding the S. Pipe into the mid pipe. There is two of them they are 9/16th.
http://www.scionlife.com/tech/images/megan_catback_tc/81.JPG
Remove the mid pipe.
http://www.scionlife.com/tech/images/megan_catback_tc/10.JPG
Go to the back and spray Pam or oil on the rubber hangers for the axle back.
http://www.scionlife.com/tech/images/megan_catback_tc/11.JPG
Remove the axle back.
http://www.scionlife.com/tech/images/megan_catback_tc/12.JPG
Grab your Megan muffler and install it using the rubber hangers (You may notice the exhaust doesn’t want to sit right. This is main problem of the two problems I’ve found with the exhaust. I do have a semi fix for this I will post below)
http://www.scionlife.com/tech/images/megan_catback_tc/13.JPG
Now grab your first of the two pipes for the mid pipe. (It’s the one with the resonator)
http://www.scionlife.com/tech/images/megan_catback_tc/14.JPG
Bolt it up using the stock bolts. If you use some sort of AM S.Pipe you may need custom bolts.
http://www.scionlife.com/tech/images/megan_catback_tc/15.JPG
Place the hangers into the rubber hangers.
http://www.scionlife.com/tech/images/megan_catback_tc/16.JPG
These are the only two bolts Megan Racing sends you, They connect the first and second pipe for the mid pipe together.
http://www.scionlife.com/tech/images/megan_catback_tc/17.JPG
Grab your second pipe for the mid pipe. (The only one left) and bolt it up using the 9/16 bolts and nuts.
http://www.scionlife.com/tech/images/megan_catback_tc/18.JPG
Now tighten your axle back to the mid pipe using your bolts that you choose.
http://www.scionlife.com/tech/images/megan_catback_tc/19.JPG
You will not be able to use the impact wrench for this as you can see how close the socket is to the curve in the pipe. You need to hand tighten this. Using a normal socket set. This is about the hardest part of the whole install being the axle back is off about 1.5 inches from the mid pipe outlet. I had to bolt everything up first and force it into place for now. :(
http://www.scionlife.com/tech/images/megan_catback_tc/20.JPG
Here is the fix I was talking about. When you install this exhaust it tends to try to eat your back bumper. So what I did was clamp two rubber hangers together. You will have an extra one hanging around from the Stock exhaust. Although this does fix it from melting the bumper and chipping the paint it does sit to low. I’ve yet to come up with a better fix to make it fit perfect. * Note: The more you tighten the clamp the higher the exhaust sits. *
http://www.scionlife.com/tech/images/megan_catback_tc2/exhaust.JPG
http://www.scionlife.com/tech/images/megan_catback_tc2/exhaust2.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/21.JPG
Some others used this method, I tried it and it did lower it but not good enough to stop the paint chips/wrinkles IMO.
Review:
The first thing I noticed about this exhaust system is the fitment. Lets just say its not the best but by far not the worst. It could use some improvement (Witch I hear Megan Racing is doing). For one I had to force the axle back onto the mid pipe. Witch was a bit of a pain. Second is that the mid pipe sits about an inch to low causing it to sit on the stock support bracket. This isn’t a problem when the car is off but when you start up and get on it you can hear a horrid rattle coming from the mid pipe hitting the bracket. If there was some type of insert that was cushion enough to stop the rattle but heat resistant that would help this problem out a lot. Or you could just remove the bracket all together. As for the tone of the exhaust it cleared up some of my rasp from the DC Header. It still gets raspy at about 3000 and up but not as bad as some I’ve heard. The exhaust tone is deep and low at idle to about 2500 RPM. From 3000 RPM and up the exhaust gets a little loud with some rasp. I was going to run the car on the ProScan to see the gains. But the weather did not permit it. From the feel of things it felt a lot more responsive. For the price id say you can't beat this exhaust with a stick. It just needs some minor tweaks and its all good.
Socket set
Jack
Jack Stands
Pam (Yes that’s right cooking spray or oil will do)
A good friend :)
Supplies Needed:
2 7/16th x 2.5 or 3 inch long bolts
2 7/16th Nuts
Recommended:
Impact wrench (These bolts are really tight I had a hard time even with the impact wrench, So id really recommend it.)
http://www.scionlife.com/tech/images/megan_catback_tc/1.JPG
First off get the car on jack stands.
http://www.scionlife.com/tech/images/megan_catback_tc/2.JPG
From there get under the passenger side of the car and unbolt the to spring loaded bolts holding the axle back to the mid pipe. There are two they are 13MM (I’m pretty sure will recheck)
http://www.scionlife.com/tech/images/megan_catback_tc/3.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/4.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/5.JPG
Then remove the bracket that supports the mid pipe. There is 4 bolts they are 12 MM (I’m pretty sure will recheck) As you can see its good to have a friend help you with this install *You may notice him from the DC Header install :)* have yourself on one side of the car your friend on the other.
http://www.scionlife.com/tech/images/megan_catback_tc/6.JPG
Bracket removed.
http://www.scionlife.com/tech/images/megan_catback_tc/7.JPG
Spray pam or oil on the rubber hangers.
http://www.scionlife.com/tech/images/megan_catback_tc/8.JPG
And remove them from the car. Then remove the rubber from the exhaust hangers and replace them on the car. (I found it easier this way)
http://www.scionlife.com/tech/images/megan_catback_tc/9.JPG
Now remove the bolts holding the S. Pipe into the mid pipe. There is two of them they are 9/16th.
http://www.scionlife.com/tech/images/megan_catback_tc/81.JPG
Remove the mid pipe.
http://www.scionlife.com/tech/images/megan_catback_tc/10.JPG
Go to the back and spray Pam or oil on the rubber hangers for the axle back.
http://www.scionlife.com/tech/images/megan_catback_tc/11.JPG
Remove the axle back.
http://www.scionlife.com/tech/images/megan_catback_tc/12.JPG
Grab your Megan muffler and install it using the rubber hangers (You may notice the exhaust doesn’t want to sit right. This is main problem of the two problems I’ve found with the exhaust. I do have a semi fix for this I will post below)
http://www.scionlife.com/tech/images/megan_catback_tc/13.JPG
Now grab your first of the two pipes for the mid pipe. (It’s the one with the resonator)
http://www.scionlife.com/tech/images/megan_catback_tc/14.JPG
Bolt it up using the stock bolts. If you use some sort of AM S.Pipe you may need custom bolts.
http://www.scionlife.com/tech/images/megan_catback_tc/15.JPG
Place the hangers into the rubber hangers.
http://www.scionlife.com/tech/images/megan_catback_tc/16.JPG
These are the only two bolts Megan Racing sends you, They connect the first and second pipe for the mid pipe together.
http://www.scionlife.com/tech/images/megan_catback_tc/17.JPG
Grab your second pipe for the mid pipe. (The only one left) and bolt it up using the 9/16 bolts and nuts.
http://www.scionlife.com/tech/images/megan_catback_tc/18.JPG
Now tighten your axle back to the mid pipe using your bolts that you choose.
http://www.scionlife.com/tech/images/megan_catback_tc/19.JPG
You will not be able to use the impact wrench for this as you can see how close the socket is to the curve in the pipe. You need to hand tighten this. Using a normal socket set. This is about the hardest part of the whole install being the axle back is off about 1.5 inches from the mid pipe outlet. I had to bolt everything up first and force it into place for now. :(
http://www.scionlife.com/tech/images/megan_catback_tc/20.JPG
Here is the fix I was talking about. When you install this exhaust it tends to try to eat your back bumper. So what I did was clamp two rubber hangers together. You will have an extra one hanging around from the Stock exhaust. Although this does fix it from melting the bumper and chipping the paint it does sit to low. I’ve yet to come up with a better fix to make it fit perfect. * Note: The more you tighten the clamp the higher the exhaust sits. *
http://www.scionlife.com/tech/images/megan_catback_tc2/exhaust.JPG
http://www.scionlife.com/tech/images/megan_catback_tc2/exhaust2.JPG
http://www.scionlife.com/tech/images/megan_catback_tc/21.JPG
Some others used this method, I tried it and it did lower it but not good enough to stop the paint chips/wrinkles IMO.
Review:
The first thing I noticed about this exhaust system is the fitment. Lets just say its not the best but by far not the worst. It could use some improvement (Witch I hear Megan Racing is doing). For one I had to force the axle back onto the mid pipe. Witch was a bit of a pain. Second is that the mid pipe sits about an inch to low causing it to sit on the stock support bracket. This isn’t a problem when the car is off but when you start up and get on it you can hear a horrid rattle coming from the mid pipe hitting the bracket. If there was some type of insert that was cushion enough to stop the rattle but heat resistant that would help this problem out a lot. Or you could just remove the bracket all together. As for the tone of the exhaust it cleared up some of my rasp from the DC Header. It still gets raspy at about 3000 and up but not as bad as some I’ve heard. The exhaust tone is deep and low at idle to about 2500 RPM. From 3000 RPM and up the exhaust gets a little loud with some rasp. I was going to run the car on the ProScan to see the gains. But the weather did not permit it. From the feel of things it felt a lot more responsive. For the price id say you can't beat this exhaust with a stick. It just needs some minor tweaks and its all good.