View Full Version : TRD/Aftermarket exhaust moving 56K warning


04-29-2004, 05:16 AM
So, I have been gettin a lot of questions and scions showing up with messed up TRD mufflers burning their bumpers. And I decided to investigate and found that there is an exhaust gasket that goes in between the muffler and pipe. Special order from toyota, and is covered by toyota.(If you had the dealer install the muffler) If you installed your own muffler and the gasket goes bad then you need to pay for a new gasket yourself.

Muffler burning the bumber.
http://www.superford.org/getfile.php?id=120174&toggle=fullsize&f=atech1.jpg
New gasket (part#90917-06082) and old gasket
the new gasket is flat and not cone shaped.
http://www.superford.org/getfile.php?id=120175&toggle=fullsize&f=Atech2.jpg

when you install the new gasket you have to pull down on it to shape the pipe. So after you pull down on it the gasket is cone shaped.
http://www.superford.org/getfile.php?id=120182&toggle=fullsize&f=Atech3.jpg
After the muffler will be centered again and you will have a burnless bumper again.
http://www.superford.org/getfile.php?id=120177&toggle=fullsize&f=Atech4.jpg
Thanks to Maddworrx for allowing me to show his set-up to you.

sithscripter
04-29-2004, 05:46 AM
Mystery solved.

I may just pick up one of those and reinstall my TRD.

Thanks for the info!

ikhonlord
04-29-2004, 01:53 PM
Do you have any pictures from a top angel before you installed the new gasket???

Thank you!!!

04-29-2004, 03:52 PM
Do you have any pictures from a top angel before you installed the new gasket???

Thank you!!!top angle of what? The gasket?

ikhonlord
04-29-2004, 06:15 PM
http://www.superford.org/getfile.php?id=120177&toggle=fullsize&f=Atech4.jpg

Top Angle like this but when the exhaust was burning the bumper....

Thanks!

04-29-2004, 07:41 PM
Do you have any pictures from a top angel before you installed the new gasket???

Thank you!!!
Sorry I don't, the car is gone already. we had it up in the air when I took pics, I guess I shouldve got that pic.

05-17-2004, 03:40 AM
Gaskets in stock now, if you guys need it I have them here. :D

dzcustom
05-31-2004, 04:06 AM
If the dealership installs the TRD exhaust, will they put on the right gasket (will they have it)? I can bring this info to their attention before the install.

Thanks...

scionracerxb
05-31-2004, 11:47 PM
i had the gasket prob with mine too. i had the dealer fix it once, and it was coo for like 2 months, and it did it again, so i just took it to a reputable muffler shop, and did away with the whole clamp and gasket thing, and welded it straight on. its way better now, perfectly centered, and wont ever do that again :shock:

dchan8
06-01-2004, 12:15 AM
i has the same problem, changed the gasket and same thing after 7 days. decide to use 2 tie wraps and it works perfect.