View Full Version : Turbo Install (ZPI Stage 0)


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Mr_Meaty
05-04-2008, 06:35 AM
huh? TurboToyotas has as "ZPI Replacement" manifold that will work witht the turbo from the ZPI kit, the 16g.
But it was the actuall ZPI kit that would run rich with no managmenet...the TT kit replaces the mani and all the IC pipeing, so it would effect the richness...

Scott8
05-04-2008, 06:25 PM
running too rich/running too lean = Bad Motor

Have you bought a kit yet?

Troys_tc
05-04-2008, 07:51 PM
no but I think I am going to frankinstine a kit together, megan racing mainfold and downpipe(only set I could find), tial 38mm wastegate(already have it), greddy bov(already have it), huge front mount intercooler(already mounted and installed, that was a _____ to fit in there), and since the megan racing manifolds are only compatable with a t3 flange, I think I am going to go with a t3/t4 50/63 turbo, unless you can sugest some thing better, I am going to go ahead and purchase everything else I need on friday, minus fuel management

Troys_tc
05-04-2008, 07:51 PM
no but I think I am going to frankinstine a kit together, megan racing mainfold and downpipe(only set I could find), tial 38mm wastegate(already have it), greddy bov(already have it), huge front mount intercooler(already mounted and installed, that was a _____ to fit in there), and since the megan racing manifolds are only compatable with a t3 flange, I think I am going to go with a t3/t4 50/63 turbo, unless you can sugest some thing better, I am going to go ahead and purchase everything else I need on friday, minus fuel management

Scott8
05-04-2008, 07:53 PM
I have heard that some of the Megan manifolds and downpipes fit for crap

the T3/T4 is always a crowd pleaser on here. lots of people are running them

Scott8
05-04-2008, 07:54 PM
i would say to buy this one on here

http://www.scionlife.com/forums/viewtopic.php?t=221681

Mr_Meaty
05-04-2008, 10:39 PM
you can alwyas get a set from turbo toyotas...atpturbo has a nice setup too...

Scott8
05-04-2008, 11:34 PM
he already PM'd the seller on the thread I linked

rhythmnsmoke
05-05-2008, 01:30 AM
running too rich/running too lean = Bad Motor

Have you bought a kit yet?


Running to rich = bad plugs, gas, and horse power.

Running to lean = KABOOM!

jjos1
05-05-2008, 02:13 AM
What size is the Turbo Toyota intake 3"? and what size is the stage zero intake 2.5"? I think the way the 2 kits run is due to the maf placement. I have a custom 3" intake with the injen maf holder from my old intake, and my car stumbles and the a/f are all over the place when I let off the gas even with a fi/c.

Some pics of my custom stage zero / backyard brawler kit
http://i114.photobucket.com/albums/n245/jjos1/0428081809.jpg
http://i114.photobucket.com/albums/n245/jjos1/0428081809a.jpg

Mr_Meaty
05-05-2008, 06:18 AM
yeah, i think it's got to do with maf placement and size of the intake...

tCtCtC
05-05-2008, 06:22 AM
mines running fine with my stage 0.

the stage 0 intake size IS 2.5"
but what is still a stage 0 on your turbo?

jjos1
05-05-2008, 12:56 PM
mines running fine with my stage 0.

the stage 0 intake size IS 2.5"
but what is still a stage 0 on your turbo?

Nothing mine is all custom t3 / t104e 50 trim .63a/r, atp 3" down pipe / cast manifold I was just trying to see how people are running with no fuel management and if anyone is having stumbling or erratic a/f

rhythmnsmoke
05-05-2008, 09:41 PM
Yeah, it's 2.5. It's about the piping in order to run it without the fuel management.

Scott8
05-05-2008, 09:48 PM
Yeah, it's 2.5. It's about the piping in order to run it without the fuel management.

I would still run EMS of some sort

tCtCtC
05-05-2008, 10:15 PM
ive been running my stage 0 w/o injectors or ems since the date in my sig.
but my next mod is getting emanage and tune

Scott8
05-05-2008, 10:39 PM
ive been running my stage 0 w/o injectors or ems since the date in my sig.
but my next mod is getting emanage and tune

I think there was a guy on here who had the stage 0 for about 3-4 months without ems or injectors and he fried his rings on his motor. So please be careful with the kit!!!

tCtCtC
05-05-2008, 10:43 PM
im trying to talk my damn brother into it being the next mod instead of spending his damn 300 to detail it, when i can detail it.

hes being to errogant right now i cant stand it. he still has YET to take me to get an oil change OR the shocks for the hatch

Scott8
05-05-2008, 10:46 PM
im trying to talk my damn brother into it being the next mod instead of spending his damn 300 to detail it, when i can detail it.

hes being to errogant right now i cant stand it. he still has YET to take me to get an oil change OR the shocks for the hatch

a swift kick to the balls may help your case!

tCtCtC
05-05-2008, 10:47 PM
im thinking about it
like does he not realize ITS FOR THE SAFETY OF THE DAMN CAR?

Scott8
05-05-2008, 10:48 PM
im thinking about it
like does he not realize ITS FOR THE SAFETY OF THE DAMN CAR?

you should take as many steps to protect the motor as possible when you are F/Iing a N/A car

tCtCtC
05-05-2008, 10:51 PM
im just so ____ed off at him right now

Scott8
05-05-2008, 11:05 PM
im just so ____ed off at him right now

isn't it his car?

tCtCtC
05-05-2008, 11:08 PM
yeah, the same car i have over 2k in

Scott8
05-05-2008, 11:10 PM
yeah, the same car i have over 2k in

I would cash out and let it be his own if he is not going to listen to you

tCtCtC
05-05-2008, 11:13 PM
i thought about that, but i love the car to much

we'll see though, ill talk him into it

Scott8
05-05-2008, 11:53 PM
i thought about that, but i love the car to much

we'll see though, ill talk him into it

3 years from now you may want somethig different :lalala:

tCtCtC
05-06-2008, 12:03 AM
i know lol.
i think i talked him into it for the next mod, just not any time soon. have to save up :D

rhythmnsmoke
05-07-2008, 12:52 PM
i thought about that, but i love the car to much

we'll see though, ill talk him into it

3 years from now you may want somethig different :lalala:



Yeah, I will want something different to in 3 years too.....like a RWD conversion to my tC... :silly:

rhythmnsmoke
05-07-2008, 12:53 PM
Yeah, it's 2.5. It's about the piping in order to run it without the fuel management.

I would still run EMS of some sort


Then you might as well get a Stage 1 or equivalent turbo kit.

jjos1
05-07-2008, 03:52 PM
My car is running like a bag of poo with a 3" intake so I guess you can only do 2.5" with the maf. The cruising a/f are okay just when I let off the gas it chokes out and stalls.

Does anyone have a base map for the fi/c with a 3" intake ? I am not sure if the base map I have for my fi/c has the maf clamped

rhythmnsmoke
05-07-2008, 03:57 PM
Doubt it.

yellowxhoodie
05-07-2008, 04:21 PM
good write up. but put some pants on, haha

Scott8
05-08-2008, 04:02 PM
good write up. but put some pants on, haha

:crazy:

Troys_tc
05-13-2008, 01:25 AM
I am looking to pick up a zpi stage zero kit if any one is willing to sell theres

rhythmnsmoke
05-13-2008, 03:11 AM
You can make one just as easy, instead of waiting for someone to sale.

Troys_tc
05-13-2008, 03:26 AM
how, I can't find any one that sells a maifold for the 16g turbo like the zpi kit uses

rhythmnsmoke
05-13-2008, 03:28 AM
Full Race should still sell them. Really, build your own log manifold, and just have a mitsu flange on it to fit a 16, 18, or 20G. Also, Todd has a ZPI replacement manifold (but his shipping is backed up, so don't know when you would get it after you ordered).

jjos1
05-18-2008, 08:41 PM
or you could do a atp manidold / down pipe and a t25 turbo or maybe a t28 internally gated which should spool up pretty fast. then you just need to get a atp intake and make a custom charge pipe.

Troys_tc
05-18-2008, 11:06 PM
no, I am all set, I am going to roll zpi, 16g status, it looks like what I like the best, I have 90% of the parts, just waiting on my paycheck to hit so I can pay todd for some zpi manifolds

Streeter
05-19-2008, 06:57 PM
LOL - yea, we should keep this thread rolling if only just for finding replacement parts if needed. :lol:

Troys_tc
05-20-2008, 02:40 AM
we;; I see your zpi powerd, so you must have had faith in them at one point

Streeter
05-20-2008, 01:20 PM
Oh yea, not knocking the kit or anything. I had pretty good experiences when ZPI was up and running. Just saying now that they're not around the people that have their kits still should have some kind of resource for compatible parts.

Troys_tc
05-27-2008, 03:39 AM
does anyone know what size the oil pressure sensor threadind is? I am going to buy the parts for all the oil feed and return lines but I need to know what size the sensor is so I can but the T for the feed line

jjos1
05-27-2008, 12:49 PM
get a tappered 1/8 npt t

Troys_tc
07-09-2008, 03:06 AM
does anyone have pictures of there vacuum hose hooked up?

Troys_tc
07-25-2008, 06:03 AM
ok, I installed my home made stage zero tonight, and have run in to a big problem, my turbo is spooling and functioning properly, but I dont belive I am making any boost, any one else have this problem, I hooked up my vac lines in between my tb and evap block but I my boost gauge is reading at 0 psi at full throttle, plus the a/f is giving a good reading ...any help would be great in getting this working

thanks

Troy

jjos1
07-25-2008, 11:42 AM
How did you hook up the waste gate vac lines ? and what spring do you have in it.

Mr_Meaty
07-26-2008, 05:17 AM
what does your boost gauge read at idle?

Troys_tc
07-26-2008, 05:41 AM
at idol, 20 pis vac, I hooked up the wg, bov, and boost gauge all off of the vac line that runs from the tb to the evap block, I think I am going to re-run them off of the brake booster, any input, is that better?

Mr_Meaty
07-26-2008, 05:47 AM
i get 15 at idle...20 when decelerating in gear...

Mr_Meaty
07-26-2008, 05:48 AM
those were supposed to be negative numbers, by the way.

Troys_tc
07-26-2008, 05:56 AM
yeah, vac, not boost

Troys_tc
01-08-2009, 04:58 AM
just got done installing my second zpi kit tonight, long story sold the first one because it wasn't running right, then last week bought a custom stage 0.5 for a smokin deal. I now understand why everyone loves these kits, hearing the hks blowoff, I just can't explain it... I love this kit!!!!!

tCtCtC
01-08-2009, 06:28 AM
mine was great for the first 4 months. then it was a POS

Troys_tc
02-04-2009, 08:20 PM
Just for referance, how many pounds can be ran on a stage 0.5 with out any managment??? I installing a boost controller and am putting in the 3 pound spring, so just need a heads up on what I can run

BYeRhONe
02-04-2009, 10:25 PM
same as a stage 0.

tCtCtC
02-04-2009, 11:48 PM
yeah, the ,5 is the stage 0 just with tune

stevejohns29
02-04-2009, 11:52 PM
dont run more than 5 psi with bigger injectors.. a couple lbs isnt worth blowing your motor

rhythmnsmoke
02-04-2009, 11:55 PM
0.5 could mean a wide range of things. I would call it a 0.5 if it had an intercooler. So, what exactly is running on your kit.


And HOLY Thread resurrection.

stevejohns29
02-04-2009, 11:56 PM
dont run more than 5 psi without bigger injectors.. a couple lbs isnt worth blowing your motor

Troys_tc
02-05-2009, 12:30 AM
It has a huge intercooler and I run a tial 38 wg and a hks bov

stevejohns29
02-05-2009, 12:34 AM
do you have bigger injectors with a computer?

Troys_tc
02-05-2009, 01:58 AM
Not yet, that's why its a stage 0.5, if I did it would be a stage 1, but that's why I asked, because I am not running any management yet, I am having trouble locating some good 550 injectors...long story. But - am setting up my boost controller, so I put the small yellow spring in my wastegate, I thinl its 3.75 pounds, but I want to up the boost to what I can run until I get the emanage and injectors in.

Ok that being saidn didn't the og zpi stage 0 run 6 pounds out of the box, and isnkt true that I can run like 6\7 pounds due to the fact that I use only vp 100 octane and colder plugs.

cburglb34
02-05-2009, 02:18 AM
dude, get a tial red spring its 5.8psi and thats perfect for untunned its what i ran, and then when u get tuned u can up it to 7 or 8, i say use the red because if u use the yellow u can only get 6psi outta that spring on a boostcontroller because its never a good ideal to double the wastgate boost

Troys_tc
02-05-2009, 03:06 AM
good idea

rhythmnsmoke
02-05-2009, 03:54 AM
dude, get a tial red spring its 5.8psi and thats perfect for untunned its what i ran, and then when u get tuned u can up it to 7 or 8, i say use the red because if u use the yellow u can only get 6psi outta that spring on a boostcontroller because its never a good ideal to double the wastgate boost



How you figure that?

stevejohns29
02-05-2009, 05:25 AM
hmm ... im running a red spring ..but 10 psi.. and its fine

cburglb34
02-05-2009, 11:53 AM
dude, get a tial red spring its 5.8psi and thats perfect for untunned its what i ran, and then when u get tuned u can up it to 7 or 8, i say use the red because if u use the yellow u can only get 6psi outta that spring on a boostcontroller because its never a good ideal to double the wastgate boost



How you figure that?

travis its not reccomended to go over double the spring rate ie: 3psi spring x2=6

jsingh
02-05-2009, 12:27 PM
nice write up!

rhythmnsmoke
02-05-2009, 01:57 PM
dude, get a tial red spring its 5.8psi and thats perfect for untunned its what i ran, and then when u get tuned u can up it to 7 or 8, i say use the red because if u use the yellow u can only get 6psi outta that spring on a boostcontroller because its never a good ideal to double the wastgate boost



How you figure that?

travis its not reccomended to go over double the spring rate ie: 3psi spring x2=6


Says who? Never heard that before. Got links on information?

Cause as far as I know, a boost controller has nothing to do with the spring in the wg, besides when you turn the bc off the lowest boost you can run would be that of the spring in the wg. So, I need information with a scientific explanation as to why a bc at X amount of boost over the wg spring is going to do anything to the wg or the wg spring itself.

I have a manual bc. Bleed type, meaning, it bleeds off (vents) the pressure to allow the car to see more boost. So, when the WG opens up, it opens up when it sees it's boost pressure according to the spring (9 lb spring). So, whether I'm running 10 PSI, or 30 PSI, the WG opens when it hits 9 PSI of pressure.

stevejohns29
02-05-2009, 05:26 PM
dude, get a tial red spring its 5.8psi and thats perfect for untunned its what i ran, and then when u get tuned u can up it to 7 or 8, i say use the red because if u use the yellow u can only get 6psi outta that spring on a boostcontroller because its never a good ideal to double the wastgate boost



How you figure that?

travis its not reccomended to go over double the spring rate ie: 3psi spring x2=6


Says who? Never heard that before. Got links on information?

Cause as far as I know, a boost controller has nothing to do with the spring in the wg, besides when you turn the bc off the lowest boost you can run would be that of the spring in the wg. So, I need information with a scientific explanation as to why a bc at X amount of boost over the wg spring is going to do anything to the wg or the wg spring itself.

I have a manual bc. Bleed type, meaning, it bleeds off (vents) the pressure to allow the car to see more boost. So, when the WG opens up, it opens up when it sees it's boost pressure according to the spring (9 lb spring). So, whether I'm running 10 PSI, or 30 PSI, the WG opens when it hits 9 PSI of pressure.


normal your right.. with the boost controller turned the whole way down, it does run the default setting. But i am running about 6 feet or so of vaccumm line so its mounted inside the car, and if i turn it down the whole way.. it runs like 2 psi instead of the default 5. I really dont know why besides the fact that its running through so much line.

rhythmnsmoke
02-05-2009, 10:25 PM
normal your right.. with the boost controller turned the whole way down, it does run the default setting. But i am running about 6 feet or so of vaccumm line so its mounted inside the car, and if i turn it down the whole way.. it runs like 2 psi instead of the default 5. I really dont know why besides the fact that its running through so much line.



Now THAT I'm pretty sure is not a good thing to do. It's a manual bC, stop being lazy and put it in the engine bay where is should be. That much line bro and it being just a manual bc, I can not be sure you are seeing accurate boost readings.

That's kinda scary actually.

enjoithis
02-06-2009, 02:31 AM
rhythmnsmoke is correct about the wastegate and boost controller being independant once wastegage pressure is reached.

As for your boost controller being on 5' of line... that shoud really be put in the engine bay before it causes problems!

stevejohns29
02-06-2009, 12:37 PM
its reading accurate boost levels.. the gauge has its own line tapped into the intake manifold, but ive seen many people run them inside. Its a turbonetics controller and theres no way or knowing how much your increasing or decreasing the boost without watching the boost gauge. thats why its inside.

rhythmnsmoke
02-06-2009, 12:49 PM
its reading accurate boost levels.. the gauge has its own line tapped into the intake manifold, but ive seen many people run them inside. Its a turbonetics controller and theres no way or knowing how much your increasing or decreasing the boost without watching the boost gauge. thats why its inside.


Yes there is. You go from the close position and start opening up. The instruction manual tells you how many turns it takes to go 1 PSI. I have the TurboXS. Instructions say to have it fully closed, make 3 initial full turns, and after that ever full turn is 1 PSI.



normal your right.. with the boost controller turned the whole way down, it does run the default setting. But i am running about 6 feet or so of vaccumm line so its mounted inside the car, and if i turn it down the whole way.. it runs like 2 psi instead of the default 5. I really dont know why besides the fact that its running through so much line.


Don't sound to accurate to me. I'm just going by what you wrote.

stevejohns29
02-06-2009, 12:54 PM
yeah i like the turbXS controller alot better. This one said to watch the boost gauge. I even called and double checked. It is very sensitive

rhythmnsmoke
02-06-2009, 03:13 PM
^^yeah, that's a bit unsafe to not have some kinda control factor.

stevejohns29
02-06-2009, 03:17 PM
yeah i agree but thats why its mounted inside.. and it has a lock features so once you reach the boost you want, it locks in place.. i still rather have the turboxs one.

pdool09
09-17-2009, 06:31 PM
OK, I just went through this entire thread ~ eyes are a little glazed over from all of the info.

One topic I didn't see covered was if the TRD flash could be used to run the stage 0 kit with the 550 injectors @ 6 PSI. If this seems like a stupid question to you, please figure out a way to say why in a constructive manner. I am looking to learn not get in a thread war.

THansenite
09-17-2009, 07:00 PM
OK, I just went through this entire thread ~ eyes are a little glazed over from all of the info.

One topic I didn't see covered was if the TRD flash could be used to run the stage 0 kit with the 550 injectors @ 6 PSI. If this seems like a stupid question to you, please figure out a way to say why in a constructive manner. I am looking to learn not get in a thread war.

Short answer: The TRD flash won't work for turbos.

Explanation: When you look at a graph of boost vs. RPM, a supercharger gives pretty much linear boost. At low RPM's, you have low boost, at mid-RPM's, you have medium boost, and at high RPM's, you have high boost. With a turbo, depending on the load, you can have high boost at low to mid RPM's and you can also have low boost at high RPM's. Because of that, you need a totally different tune. If you are running the TRD flash and hit full boost early in the middle of the RPM range, you'll be running really lean and could cause bad things to happen to your engine.

I hope that helps.

pdool09
09-17-2009, 07:54 PM
Short answer: The TRD flash won't work for turbos.

Explanation: When you look at a graph of boost vs. RPM, a supercharger gives pretty much linear boost. At low RPM's, you have low boost, at mid-RPM's, you have medium boost, and at high RPM's, you have high boost. With a turbo, depending on the load, you can have high boost at low to mid RPM's and you can also have low boost at high RPM's. Because of that, you need a totally different tune. If you are running the TRD flash and hit full boost early in the middle of the RPM range, you'll be running really lean and could cause bad things to happen to your engine.

I hope that helps.

Yes, this is very helpful - thanks for the breakdown - I had read in another thread about a custom 'turbo kit' that was using the TRD flash for fuel management. It sounded a little odd and I wanted to know more. THanks.

I am sure I will be posting more questions here as I get my ZPI kit setup and installed.