Notices
All Other Vehicles Concepts and non-Toyotas...

My last rotary project/project... 3 rotor RX-7

Thread Tools
 
Search this Thread
 
Old 09-03-2012, 01:23 PM
  #1  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default My last rotary project/project... 3 rotor RX-7

I've posted this on other forums so pardon me if you already saw this somewhere else.. However, I'll shorten things and post just pics of what's been happening since Nov. last year.




To start.. the car.. I found a guy selling a 93 VR touring FD in New Orleans. Luckily it was just a shell but didn't have a title. Seller said, it had a clean title but does not have it because the guy he bought it from never sent it. Luckily through my rotary car connections, I was able to contact the previous seller, and then the seller before that to get a clean viable title.


Here are some pics of the car when I was picking it up from New Orleans.


Name:  VRFD3.jpg
Views: 321
Size:  37.3 KB
Name:  VRFD2.jpg
Views: 275
Size:  59.8 KB
Name:  VRFD1.jpg
Views: 279
Size:  93.9 KB
Name:  VRFD6.jpg
Views: 240
Size:  73.5 KB
Name:  VRFD5.jpg
Views: 329
Size:  49.5 KB
Name:  VRFD4.jpg
Views: 259
Size:  81.2 KB


Next morning in New Orleans
Name:  373883_10150365163818927_532683926_8515803_1619149828_n1.jpg
Views: 241
Size:  83.3 KB


From there car went to my friend and fabricator Walker Morgan @ Morgan Performance Fabrication


Name:  392987_10150365585203927_532683926_8518072_234305181_n1.jpg
Views: 318
Size:  107.3 KB


At MPFab, we installed the engine in so walker can develop a new manifold for the car.


The 20B/ 3 Rotor Engine...


Here is when it was just built.


Name:  n532683926_1627479_631811.jpg
Views: 275
Size:  41.9 KB


Name:  n532683926_1627480_4086416.jpg
Views: 267
Size:  45.0 KB


Name:  n532683926_1627477_6448344.jpg
Views: 395
Size:  45.9 KB


Name:  n532683926_1627476_8283611.jpg
Views: 563
Size:  40.1 KB


Its from the last year Eunos Cosmo 3 Rotor, "D" series motor, broken down and rebuilt with ported intake, less restrictive 13B-REW exhaust sleeves, Balanced rotating assemblies, Lapped housings, and all new seals and gaskets... And built by one of the best builder I know.. Luis Canizales.


Name:  20B3.jpg
Views: 295
Size:  105.6 KB
Name:  20B2.jpg
Views: 280
Size:  81.1 KB
Name:  20B1.jpg
Views: 337
Size:  104.0 KB
Name:  20B4.jpg
Views: 277
Size:  93.8 KB


Engine in!
Name:  20Bisin3.jpg
Views: 301
Size:  130.9 KB
Name:  20Bisin2.jpg
Views: 302
Size:  129.7 KB
Name:  20Bisin1.jpg
Views: 285
Size:  121.1 KB
Name:  20Bisin8.jpg
Views: 248
Size:  110.4 KB
Name:  20Bisin7.jpg
Views: 268
Size:  115.6 KB
Name:  20Bisin6.jpg
Views: 273
Size:  118.5 KB
Name:  20Bisin5.jpg
Views: 291
Size:  122.6 KB
Name:  20Bisin4.jpg
Views: 275
Size:  86.9 KB
Herblenny is offline  
Old 09-03-2012, 01:24 PM
  #2  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

I was initially going to use my previous 3 rotor manifold I had but my friend Walker Morgan convinced me to do something different...

Old manifold

Name:  20Bstuff5.jpg
Views: 346
Size:  166.7 KB
Name:  20Bstuff4.jpg
Views: 310
Size:  173.4 KB
Name:  20Bstuff3.jpg
Views: 314
Size:  160.7 KB
Name:  20Bstuff2.jpg
Views: 272
Size:  82.8 KB
Name:  20Bstuff1.jpg
Views: 287
Size:  67.3 KB

And went with 321 SS (which wasn't cheap) and went with something different... here are some pics of Walker's art work (Morgan Performance Fabrication)

Name:  manifold2.jpg
Views: 260
Size:  60.6 KB
Name:  manifold1.jpg
Views: 259
Size:  52.6 KB
Name:  manifold3.jpg
Views: 379
Size:  47.2 KB

A brushed 321... equal length, bottom mount turbo (first I've seen on a 3 rotor).

One of the issues later we found was that the motor mounting kit I purchased wasn't made that well and the engine did not sit flat. It took us a half day with 3 guys trying to make things sit flat before moving farther along..

Name:  IMG_2063.jpg
Views: 284
Size:  104.5 KB
Name:  IMG_2060.jpg
Views: 272
Size:  103.9 KB
Name:  IMG_2059.jpg
Views: 281
Size:  78.1 KB
Herblenny is offline  
Old 09-03-2012, 01:26 PM
  #3  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Because I was using a stainless goodies, I had to get the flange cut perfectly flat before all the tubings got welded by Walker @ MPFab.

Name:  20bflange1-1.jpg
Views: 232
Size:  30.0 KB

If flange is not flat and tubings are not welded correctly, the heat this engine will produce will warp the flange and will have a leak.

Here are some pics of the DP, turbo flange, heat shields, etc that MPFab.com made. The welding skill is one of the best in the country!!

Name:  Project1-18-1215.jpg
Views: 308
Size:  93.4 KB
Name:  Project1-18-1214.jpg
Views: 299
Size:  48.9 KB
Name:  Project1-18-1213.jpg
Views: 283
Size:  45.1 KB
Name:  Project1-18-1212.jpg
Views: 245
Size:  49.3 KB
Name:  Project1-18-1217.jpg
Views: 280
Size:  55.4 KB
Name:  Project1-18-1216.jpg
Views: 274
Size:  60.4 KB
Name:  IMG_2103.jpg
Views: 310
Size:  24.7 KB
Name:  IMG_2102.jpg
Views: 239
Size:  32.0 KB
Name:  IMG_2101.jpg
Views: 233
Size:  22.2 KB
Name:  IMG_2100.jpg
Views: 240
Size:  18.4 KB
Name:  IMG_2099.jpg
Views: 227
Size:  18.2 KB
Herblenny is offline  
Old 09-03-2012, 02:17 PM
  #4  
jct
Senior Member
10 Year Member
5 Year Member
SL Member
 
jct's Avatar
 
Join Date: Jul 2004
Posts: 13,963
Default

i was hoping it would of been a LSx swap...
jct is offline  
Old 09-03-2012, 02:32 PM
  #5  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Originally Posted by jct
i was hoping it would of been a LSx swap...
Sorry to disappoint you... I've known Hinson who popularize LSx swap and these days, its not unique. Also, I know several who did LSx swap, whom later buying 06+ Z06s.. Newer, more modern, and faster than LSx Swap FDs..
Herblenny is offline  
Old 09-03-2012, 02:34 PM
  #6  
Jon
Moderator
10 Year Member

5 Year Member
SL Member
Moderator
 
Jon's Avatar
 
Join Date: May 2006
Location: Atlanta, GA
Posts: 8,082
Default

^^Blasphemy.
Jon is offline  
Old 09-03-2012, 03:57 PM
  #7  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Downpipe is so straight, you could see the other side!

Name:  Project1-18-1208.jpg
Views: 260
Size:  38.4 KB
Name:  Project1-18-1207.jpg
Views: 233
Size:  27.8 KB
Name:  Project1-18-1209.jpg
Views: 284
Size:  55.4 KB

Now the set up on the engine.. with the turbo..

Name:  Project1-18-1204.jpg
Views: 270
Size:  84.1 KB
Name:  Project1-18-1203.jpg
Views: 268
Size:  100.5 KB
Name:  Project1-18-1202.jpg
Views: 335
Size:  69.3 KB
Name:  Project1-18-1201.jpg
Views: 267
Size:  67.4 KB
Name:  Project1-18-1205.jpg
Views: 310
Size:  44.9 KB

And the rare Titanium catback from Japan..

Name:  Project1-18-1206.jpg
Views: 280
Size:  56.1 KB
Herblenny is offline  
Old 09-03-2012, 04:04 PM
  #8  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

More pics of the turbo/manifold set up..

Name:  FD1.jpg
Views: 290
Size:  87.6 KB

Name:  MPFab-RX7-FD3s-2.jpg
Views: 280
Size:  89.2 KB
Name:  MPFab-RX7-FD3s-3.jpg
Views: 300
Size:  69.7 KB
Herblenny is offline  
Old 09-03-2012, 08:39 PM
  #9  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

We decided to go with Bell Intercooler cores for our cooling needs. Bell Intercooler guys have been awesome to work with and shipped the parts ASAP to us.
Walker have used their product in many of his high horse power cars he had build in the past and that was good enough for me to buy Bell products.

Name:  RX7-Bell-Intercooler1.jpg
Views: 280
Size:  113.8 KB

Mocking up the V-mount set up on the 20B project..

Name:  RX7-Bell-MPFab1.jpg
Views: 272
Size:  131.0 KB
Name:  RX7-Bell-MPFab4.jpg
Views: 236
Size:  114.5 KB
Name:  RX7-Bell-MPFab3.jpg
Views: 281
Size:  95.8 KB
Herblenny is offline  
Old 09-03-2012, 08:43 PM
  #10  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

While MPfab was working on the other cars in the shop, I've decided to clean up the engine bay for cleaner look by removing the seam glue.

Name:  Seam-glue-RX7-2.jpg
Views: 278
Size:  95.5 KB
Name:  Seam-glue-RX7-1.jpg
Views: 253
Size:  114.7 KB
Name:  Seam-glue-RX7-5.jpg
Views: 309
Size:  97.1 KB
Name:  Seam-glue-RX7-4.jpg
Views: 267
Size:  102.6 KB
Name:  Seam-glue-RX7-3.jpg
Views: 267
Size:  110.3 KB

progress on the V mount

Name:  530153_317882188279726_100001738432277_871884_1469315900_n.jpg
Views: 264
Size:  74.3 KB

Name:  398967_317881971613081_100001738432277_871883_181146649_n.jpg
Views: 242
Size:  62.3 KB

air channel plate made..
Name:  306584_317880764946535_100001738432277_871877_1519446969_n.jpg
Views: 280
Size:  59.5 KB

Name:  526643_317881161613162_100001738432277_871878_1138231689_n.jpg
Views: 293
Size:  63.1 KB
Name:  537156_317881354946476_100001738432277_871879_1825601849_n.jpg
Views: 284
Size:  48.2 KB
Name:  529175_317881791613099_100001738432277_871882_34247742_n.jpg
Views: 244
Size:  62.1 KB

Name:  541325_318218414912770_100001738432277_872863_1081874348_n.jpg
Views: 274
Size:  75.1 KB

How it looks without the cardboard and radiator hose fab'd
Name:  MPFab-RX7-1.jpg
Views: 268
Size:  170.8 KB

Name:  MPFab-RX7-5.jpg
Views: 244
Size:  191.3 KB
Herblenny is offline  
Old 09-03-2012, 08:44 PM
  #11  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

More pics...

Name:  photo4-3.jpg
Views: 274
Size:  124.1 KB

Now test fitting the bumper and such..

Name:  photo25.jpg
Views: 283
Size:  112.8 KB

Name:  photo24.jpg
Views: 251
Size:  91.6 KB

Test fitting the RE-Amemiya carbon fender mirrors

Name:  photo23.jpg
Views: 299
Size:  118.6 KB

My friend at ShineAuto made this fender specific for me with carbon bottom half.

Name:  photo29.jpg
Views: 251
Size:  102.0 KB
Herblenny is offline  
Old 09-03-2012, 08:44 PM
  #12  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Thanks to Tial USA, I got a matching wastegate (water cooled) and BOV.

Here are updated engine pics.
Name:  FDTIALMPFab.jpg
Views: 247
Size:  112.5 KB
Name:  TIAL1.jpg
Views: 297
Size:  126.9 KB
Name:  ENGINE1.jpg
Views: 287
Size:  116.8 KB

Test fitting the Widefoot sway bar mounts that I got like 5 years ago.. and Tripoint sway bar.... making sure its not interfering with anything we custom made.

Name:  photo30.jpg
Views: 247
Size:  58.9 KB

Side panels made by Walker Morgan from MPFab.com

Name:  photo33.jpg
Views: 265
Size:  96.8 KB

More trimming and such to the bumper... This bumper is different from the one posted earlier as my previous paint and body messed it up.

Name:  photo34.jpg
Views: 302
Size:  102.5 KB

I now have a new paint and body guy.. Jonathan Goolsby from Goolsby Customs - Custom cars and collision
Goolsby won last year's SEMA GM Design award.
Herblenny is offline  
Old 09-03-2012, 08:45 PM
  #13  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

At this point, pretty much all of it has been done at Walker Morgan's place (Morgan Performance Fabrication = Morgan Performance Fabrication).

Here are couple of images before the car was once again put back to a shell to be moved to paint and body.

Name:  MPFab01.jpg
Views: 221
Size:  158.7 KB

How it will look from viewing from front.
Name:  MPFab02.jpg
Views: 266
Size:  182.4 KB

couple of days of cutting the bumpers.
Name:  MPFab03.jpg
Views: 225
Size:  126.5 KB

new black wastegate from TIAL

Name:  MPFab06.jpg
Views: 224
Size:  98.4 KB

Pulled fabricated goodies..
Name:  MPFab04.jpg
Views: 219
Size:  105.3 KB

Now pulling the motor out and other stuff..

Name:  MPFab05.jpg
Views: 219
Size:  121.7 KB
Name:  MPFab10.jpg
Views: 229
Size:  128.1 KB
Name:  MPFab09.jpg
Views: 206
Size:  128.3 KB
Name:  MPFab12.jpg
Views: 211
Size:  114.5 KB
Name:  MPFab11.jpg
Views: 211
Size:  105.4 KB
Herblenny is offline  
Old 09-03-2012, 08:46 PM
  #14  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Picked up the car from MPFab.com and transfer to Goolsby Customs (Goolsby Customs - Custom cars and collision).

Name:  IMG_3735.jpg
Views: 238
Size:  94.6 KB

How it sat the first day..

Name:  IMG_3736.jpg
Views: 208
Size:  120.7 KB
Herblenny is offline  
Old 09-03-2012, 08:53 PM
  #15  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

During this build, I had a chance to go visit Chris Ludwig from Ludwig Motorsport to check on the harness for the engine.

We decided to use the AEM coils with the Haltech PS2K.

Name:  Ludwig-Motorsports.jpg
Views: 205
Size:  84.1 KB

Mil-spec connector..

Name:  302434_10150999275918927_2026693891_n.jpg
Views: 197
Size:  67.6 KB
Herblenny is offline  
Old 09-03-2012, 08:56 PM
  #16  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

next few days, I brought all my exterior parts from my home to Goolsby's..

Here are some pics of the CF goodies..

Name:  photo4-4.jpg
Views: 205
Size:  96.8 KB

A rare FEED GT II R wing that I drove to VA to pick up.
Name:  photo1.jpg
Views: 200
Size:  100.9 KB


After few days at the Goolsby Customs.. car starting to look like what it will look like

Name:  photo2-5.jpg
Views: 205
Size:  154.1 KB

Name:  photo46.jpg
Views: 206
Size:  116.8 KB
Herblenny is offline  
Old 09-04-2012, 12:36 AM
  #17  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

While the car was at Goolsby Customs, I've decided to start making the engine pretty

Name:  photo39.jpg
Views: 203
Size:  130.5 KB

Name:  photo42.jpg
Views: 212
Size:  98.6 KB

Short block done

Name:  photo45-1.jpg
Views: 198
Size:  179.5 KB
Herblenny is offline  
Old 09-04-2012, 02:17 AM
  #18  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

Again, while I was waiting.. I started to work on the engine..

Thanks to my oldest sponsor Exedy Clutch, they sent me their lighten twin disc clutch!
Exedy USA has been the best company I have ever worked with and I really appreciate their constant support!! Thanks Exedy!! EXEDY Globalparts Corporation

If you don't know about Exedy Clutch, they are OE manufacture for almost all Japanese cars. They also produce many great racing clutches. Quality and their quality control is far superior than any other companies out there.

Anyhow.. pics..

Name:  photo50.jpg
Views: 213
Size:  116.2 KB

Name:  photo51.jpg
Views: 208
Size:  110.6 KB

Name:  photo52.jpg
Views: 211
Size:  95.5 KB

Name:  photo54.jpg
Views: 213
Size:  87.2 KB

Name:  photo55.jpg
Views: 201
Size:  82.1 KB

Name:  photo56.jpg
Views: 204
Size:  105.9 KB
Herblenny is offline  
Old 09-04-2012, 02:41 AM
  #19  
Senior Member
10 Year Member
5 Year Member
SL Member
 
sosborne's Avatar
 
Join Date: Oct 2009
Location: Baton Rouge, LA
Posts: 107
Default

watching. looks sick!
sosborne is offline  
Old 09-04-2012, 12:48 PM
  #20  
Senior Member
SL Member
Thread Starter
 
Herblenny's Avatar
 
Join Date: Sep 2012
Posts: 115
Default

More parts were put on my Goolsby Customs and being test fitted and gaps are adjusted..

Name:  photo58.jpg
Views: 209
Size:  82.7 KB

Name:  photo1-2.jpg
Views: 206
Size:  129.5 KB

Name:  photo59.jpg
Views: 203
Size:  88.0 KB

Name:  photo57.jpg
Views: 219
Size:  109.5 KB

Been collecting these body parts for some time...
Herblenny is offline  


Quick Reply: My last rotary project/project... 3 rotor RX-7



All times are GMT. The time now is 06:03 PM.