Some GM vehicle owners may comment on a creak-type noise when applying the
brakes. It is usually heard only during slow speed braking. If this condition exists, it
should be able to be duplicated when the vehicle is not moving by depressing the brake
and listening for the noise from the wheel-well/caliper area. The noise may be caused by
a caliper piston-to-seal interface issue during braking. If the caliper is removed and the
piston is pushed back, the noise may be eliminated. This is usually only a temporary fix.
To correct this condition, lubricate the entire circumference of the seal at the caliper
piston interface using Kluber Fluid as described in this Tech Tip.

1999-2003 Chevrolet Malibu
2004 Chevrolet Malibu Classic
1999-2004 Oldsmobile Alero
1999-2004 Pontiac Grand Am

89022161 Kluber Fluid
Important: The service kit consists of a “one-time use only” bottle which will service
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one caliper.

Review safety procedures in ALLDATA Repair before beginning.

1. Remove the wheel, then reinstall two lug nuts to hold the rotor against the bearing
surface. This prevents dirt and debris from lodging between the rotor and bearing hub
mating surfaces which can cause rotor “wobble” or lateral runout (LRO).
2. Remove the bottom bolt from the caliper assembly without disturbing the hydraulic
system.
3. Swing the caliper assembly up so the
caliper assembly is facing upward (Figure
1).
4. Thoroughly clean the piston boot with
GM-approved Brake Clean. Pay
particular attention to the area where the
boot interfaces with the piston.
5. Using compressed air, dry the
piston/boot area.
6. Remove the cap from the tip of the
bottle and carefully insert the tip, P/N
89022161, between the boot and piston,
inward of the piston boot groove (Figure
2).
7. From the top side of the piston
(reference diagram), inject the lubricant.
With the caliper in the tilted position, the
lubricant will flow down and work its
way around the entire circumference of
the seal. Let the caliper body assembly
remain in this position for a minimum of
two minutes to allow for the fluid to
completely work its way around the seal.
8. Push the piston into the seal to ensure
the lubricant is on both the piston and
seal surface.
Important: Excessive fluid could appear
as a failure and lead to a comeback. To
prevent unnecessary future repairs, it is
important to only use one bottle per side
and make sure excess fluid is wiped
away.
9. Wipe away any excessive fluid.
10. Reassemble the caliper to the vehicle. Tighten the caliper bolts to 23 lb-ft (31 Nm).
11. Repeat Steps 1 - 10 on the opposite side of the vehicle, if necessary.
12. Pump the brake pedal to push the caliper piston back into place.
13. Reinstall the wheel and tighten wheel nuts to specification.
14. Road test the vehicle to verify repair.

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