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Weapon-R Secret Weapon SRI Issue/Problem

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Old Oct 27, 2005 | 01:44 PM
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Default Weapon-R Secret Weapon SRI Issue/Problem

Well, folks. Before I begin, let me just say that in no way am I trying to cause any problems for Weapon-R and that the build quality of the intake is impressive. I think as a whole the company is top notch. That goes for Ray Fong at Rev International Ltd.(Weapon-R). His very fast response times to my emails and his sheer honesty were very impressive and say alot about the integrity of the company! That being said here it goes...

I've had the Weapon-R Secret Weapon SRI intake on my TC for almost two months and have reset my ECU four times. Each time letting the car idle for 10 minutes and then babying it for the first 60 miles. Each time after the reset the engine is peppy and the intake works well. But after 350 miles or so it felt like the ECU was detuning the engine. There was a noticable loss in torque at low RPM's(1500-2800). Loss enough that taking off in second gear(which is very easy with the TC) required bringing up the RPM's into the 3000 RPM range.

A couple days ago I emailed Ray Fong regarding the problem and after sending him some digital photos of my intake and him verifying that I indeed had the latest version of the intake he informed me that he did not know of the problem I was experiencing and he would look into it. He followed up within a day with another email tellin me that they had a TC at their facility and WERE able to reproduce my problem on a dyno at their facility. That there WAS a torque and HP loss at lower RPM's. I replied asking if he had any numbers for lost torque and HP. His reply surprised me. A 10-20 FT LB MAX TORQUE LOSS AND 5 HP MAX LOSS at lower RPM's!!!!!

Now I don't know about you folks, but I use my TC as a daily driver, and as such there is alot of stop and go driving which low end torque is an important factor. For a four cylinder to lose 10-20 ft. lbs. of torque is a problem. Unfortunately I have taken off the Secret Weapon intake and have(for now) put the stock intake back on with a noticable return of low end torque.

Once again let me say that dealing with Ray was a top notch experience and Weapon-R is good company, but there are some issues that need to be addressed with this intake.
Old Oct 27, 2005 | 01:47 PM
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hmm ive didnt notice a loss...i have the intake and ram air kit.....i never got a cel either though
Old Oct 27, 2005 | 02:06 PM
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I'm not having any problems . did he say how they were able to simulate the problem that you are having?
Old Oct 27, 2005 | 02:09 PM
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10-20 ft-lb loss!!! That's Honda territtory!
Old Oct 27, 2005 | 02:18 PM
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I think this guy got a lemon of an intake. I've had absolutely no problems with my Weapon-R. Fits like a glove and performs like a champ
Old Oct 27, 2005 | 02:27 PM
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So how were they able to replicate your problem? Did you find out?
Old Oct 27, 2005 | 02:33 PM
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This is caused by the factory ECU. An intake like weapon R has a larger MAF housing, causing more air into the engine at idle and cruising. This throws the readings off and messes with the ECU. This is just part of the trade off and why many people are against intakes. I'm sure the Injen intake does the same thing.
Old Oct 27, 2005 | 02:33 PM
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No lemon intake here. I still have the emails in my PC at home. Ray basically said that the ECU can't compensate for the large amount of air coming in at lower RPM's. This causes the power loss. At roughly 4000 RPM's when the VVVT-i kicks in and the ECU makes more aggressive fuel mapping the intake makes it's HP. Ask for their dyno chart. I'll post the one forwarded to me by Ray himself later when I get home from work.
Old Oct 27, 2005 | 05:03 PM
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Originally Posted by Scion-ce
I think this guy got a lemon of an intake. I've had absolutely no problems with my Weapon-R. Fits like a glove and performs like a champ

soooo. why is your intake for sale?
Old Oct 27, 2005 | 05:06 PM
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ough:...supercharger...ough:
Old Oct 27, 2005 | 05:16 PM
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Originally Posted by Jarrod123
Originally Posted by Scion-ce
I think this guy got a lemon of an intake. I've had absolutely no problems with my Weapon-R. Fits like a glove and performs like a champ

soooo. why is your intake for sale?
JMiller hit the nail right on the head. I have the TRD supercharger and it replaces the airbox. I LOVED my Weapon-R. Still do, but now I have another woman in my life and man, can she BLOW!
Old Oct 27, 2005 | 05:28 PM
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Originally Posted by tcengel
This is caused by the factory ECU. An intake like weapon R has a larger MAF housing, causing more air into the engine at idle and cruising. This throws the readings off and messes with the ECU. This is just part of the trade off and why many people are against intakes. I'm sure the Injen intake does the same thing.
THE INJEN nor the FUJITA have that problem, thats an unfortunate issue with WEAPON-R
Old Oct 27, 2005 | 06:32 PM
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i noticed more low end loss with the injen.
Old Oct 27, 2005 | 07:33 PM
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This is a typical result for most tube intakes. So you're not able to start off in 2nd anymore... is that a big problem for you?

The function of an intake is to go faster. Therefore, it needs to flow better than stock over 4k rpms... "racing" territory. This, it does quite well. If you want to regain that response and keep the high-end, try some exhaust mods.
Old Oct 27, 2005 | 11:33 PM
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Originally Posted by senseiturtle
This is a typical result for most tube intakes. So you're not able to start off in 2nd anymore... is that a big problem for you?

The function of an intake is to go faster. Therefore, it needs to flow better than stock over 4k rpms... "racing" territory. This, it does quite well. If you want to regain that response and keep the high-end, try some exhaust mods.
Taking off in 2nd gear was just used as an example senseiturtle. I was trying to explain in a way that other TC'ers can relate to. Folks know about the gearing of our cars and what they can do. The intake was creating a condition that was unfavorable to me. I like the torque our engines produce. So to lose 10 to 20 ft. lbs of it at lower RPM's is an issue to me. To you it may not be a big deal and that's fine. You have your expectations for an intake and I have mine. Others will have theirs. I jut find it unacceptable to loose that much power during daily driving, which for the most part involves the engine RPM's to be under 4000. Attached is the email from Ray Fong himself:

"The pipe you received is the correct, updated pipe. We actually dynoed a tC yesterday, and noticed the same torque loss. I did a little testing and research to find that below 4000rpm, the ECU runs the motor excessively lean when an intake is added. Once VVTi kicks in, the ECU’s changes to a more aggressive fueling map, hence the big jump in power around 4000rpm. This is an issue with not only our intake, but K&N and Injen as well, as shown on their dyno charts. There is simply too much air being ingested at the lower rpm’s than the ECU can handle. You don’t see as much of a problem with turbo tC’s, simply because most turbos don’t get spooled up till about 3500-4000 rpms. There’s not much we can do aside from tuning the ECU. I hope this answers your questions and eases your mind.


Ray Fong

Research and Development

Rev International Ltd."
Old Oct 28, 2005 | 01:08 AM
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So, in otherwords, They can't and are not going to do anything about it?

But why do some people claim gains? If they dynoed another one showing losses will the continue to sell the product claiming 10-15hp gains?
Hmmm.
Old Oct 28, 2005 | 01:19 AM
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They advertise 10-15HP gains? That's news to me.

As you can see from their own dyno graph on their site, there is a LOSS in the low-end of the spectrum for both HP & TQ until about 3500 RPM's. You can clearly see a 10TQ loss at 2,000rpm. They aren't cheating you, you got what they advertised.



Torque is on the left and the green bar is after the intake.
Old Oct 28, 2005 | 01:31 AM
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Ahh... but I have a dyno that Ray sent me from October 24th that shows a max loss of 22 ft lbs. of torque at 2300 RPM's. It does show a max gain of 5.3 TQ at 4901 RPM's and max HP gain of 7.3 at 5510 RPM's, but the loss at 2300 is a killer!

If anyone has a web host I can forward the image for them to post.
Old Oct 28, 2005 | 06:15 AM
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i used to have the WR intake... at first it was cool... then as the ECU adjusted i lost low end just like you. now i have the injen, i love it
Old Oct 28, 2005 | 09:52 AM
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Originally Posted by mahalzkita28
i used to have the WR intake... at first it was cool... then as the ECU adjusted i lost low end just like you. now i have the injen, i love it

That's what I'm trying to figure out at this point. Are other intakes affected in the same way.



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