ZPI Stage 0 Installation Difficulty
#1
Senior Member
Scikotics
SL Member
Thread Starter
Join Date: Jun 2005
Location: West Des Moines, IA
Posts: 2,757
ZPI Stage 0 Installation Difficulty
I have only had my tC for about 3 months and already, the bug has hit me. That's right, I crave aftermarket parts for my car. Like any testosterone driven male, I want more power....a lot more.
I have been hearing a lot of good things about the ZPI team and their turbos. I am interested in getting the Stage 0 turbo (good performance for the cost).
My question is: how hard are the kits to install? I have helped tear apart a couple of engines in the past, but never on a brand new car. Is it something I should be able to do on a weekend? I ask because my tC is my only car and would need it for my Monday through Friday commute to work.
Thanks.
I have been hearing a lot of good things about the ZPI team and their turbos. I am interested in getting the Stage 0 turbo (good performance for the cost).
My question is: how hard are the kits to install? I have helped tear apart a couple of engines in the past, but never on a brand new car. Is it something I should be able to do on a weekend? I ask because my tC is my only car and would need it for my Monday through Friday commute to work.
Thanks.
#2
Re: ZPI Stage 0 Installation Difficulty
Originally Posted by THansenite
I have only had my tC for about 3 months and already, the bug has hit me. That's right, I crave aftermarket parts for my car. Like any testosterone driven male, I want more power....a lot more.
I have been hearing a lot of good things about the ZPI team and their turbos. I am interested in getting the Stage 0 turbo (good performance for the cost).
My question is: how hard are the kits to install? I have helped tear apart a couple of engines in the past, but never on a brand new car. Is it something I should be able to do on a weekend? I ask because my tC is my only car and would need it for my Monday through Friday commute to work.
Thanks.
I have been hearing a lot of good things about the ZPI team and their turbos. I am interested in getting the Stage 0 turbo (good performance for the cost).
My question is: how hard are the kits to install? I have helped tear apart a couple of engines in the past, but never on a brand new car. Is it something I should be able to do on a weekend? I ask because my tC is my only car and would need it for my Monday through Friday commute to work.
Thanks.
#4
Originally Posted by slammed
Start Firday night...spooling Friday night
#5
Senior Member
Scikotics
SL Member
Thread Starter
Join Date: Jun 2005
Location: West Des Moines, IA
Posts: 2,757
I am glad to hear that it is an easy install. I forgot to ask in my initial post:
Is there any electronics stuff that needs to be done? Anything with the car's computer and such.
And does installing the turbo mess with your car's sensors at all? I hate having the "check engine" light on constantly.
Is there any electronics stuff that needs to be done? Anything with the car's computer and such.
And does installing the turbo mess with your car's sensors at all? I hate having the "check engine" light on constantly.
#6
Originally Posted by THansenite
I am glad to hear that it is an easy install. I forgot to ask in my initial post:
Is there any electronics stuff that needs to be done? Anything with the car's computer and such.
And does installing the turbo mess with your car's sensors at all? I hate having the "check engine" light on constantly.
Is there any electronics stuff that needs to be done? Anything with the car's computer and such.
And does installing the turbo mess with your car's sensors at all? I hate having the "check engine" light on constantly.
Once installed, ZPI recommends light driving and light boost until the MAF gets used to the new intake pipe size and boost.
#7
should be simple enough, stage 0 has no electronics changes.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
#8
Originally Posted by depogrig
should be simple enough, stage 0 has no electronics changes.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
#9
Hey now.......if that is all you needed for instructions we would have that done a long time ago. We reccomend that you assemble the turbo to the manifold outside the car.
ScionDAD call us when you get a chance
ScionDAD call us when you get a chance
#10
hopefully someone with the kit will document the steps with pictures, thats all that really needs to be done to get a decent install manual up for everyone. i'd be more than happy to do it for zpi if they want to send me a kit as compensation for writing a manual and review ;)
i wont hold my breath on that though, but the stage 0 zpi kit should be the easiest to install considering you arent replacing injectors, or wiring in a piggyback. we already have a good walkthrough on guage install in the tech faq's.
i wouldnt have installed the turbo and manifold as one so that the bottom bolts on the manifold can be torqued correctly with the additional room still available without the turbo in the way
i wont hold my breath on that though, but the stage 0 zpi kit should be the easiest to install considering you arent replacing injectors, or wiring in a piggyback. we already have a good walkthrough on guage install in the tech faq's.
i wouldnt have installed the turbo and manifold as one so that the bottom bolts on the manifold can be torqued correctly with the additional room still available without the turbo in the way
#11
Originally Posted by ZPIracing
Hey now.......if that is all you needed for instructions we would have that done a long time ago. We reccomend that you assemble the turbo to the manifold outside the car.
ScionDAD call us when you get a chance
ScionDAD call us when you get a chance
#12
Originally Posted by depogrig
should be simple enough, stage 0 has no electronics changes.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
that goes along with my how to make a million dollars how-to:
1) win lottery
#13
i was browsing honda-tech looking to see if i could find a thread if any of the rsx new civic guys were successfuly using their stock wideband to display a/f to a guage. couldnt find anything but i did stumble upon a nice wideband kit for a great price
http://www.honda-tech.com/zerothread?id=1323019
The Innovate “Standalone Gauge Kit” comes complete with the NEW! LC-1 Wideband Controller, NEW! XD-1 Programmable Digital Gauge, Bosch 5-wire Wideband 02 Sensor, Bung/Plug Kit, Software CD, and owners manual.
The LC-1 is a complete wideband controller built in to a sealed cable. It features the same award-winning patented digital measurement principal found in the LM-1, and includes digital input, output, and 2 programmable analog outputs.
The Innovate XD-1 dash-mountable Digital Gauge features programmable LED colors and remote control button to start and stop LM-1 log sessions or initiate calibration. The entire gauge is a mere .750" thick, so it's possible to mount even in surface mount configurations. The display features a 3 character central LED display, remote control button, and a programmable digital needle. The body is a billet aluminum bezel.
359.00 Shipped! Sameday shipping....Jump on it while it is hot!!!!!!! THIS A SUPER LOW PRICE!!!
http://www.honda-tech.com/zerothread?id=1323019
The Innovate “Standalone Gauge Kit” comes complete with the NEW! LC-1 Wideband Controller, NEW! XD-1 Programmable Digital Gauge, Bosch 5-wire Wideband 02 Sensor, Bung/Plug Kit, Software CD, and owners manual.
The LC-1 is a complete wideband controller built in to a sealed cable. It features the same award-winning patented digital measurement principal found in the LM-1, and includes digital input, output, and 2 programmable analog outputs.
The Innovate XD-1 dash-mountable Digital Gauge features programmable LED colors and remote control button to start and stop LM-1 log sessions or initiate calibration. The entire gauge is a mere .750" thick, so it's possible to mount even in surface mount configurations. The display features a 3 character central LED display, remote control button, and a programmable digital needle. The body is a billet aluminum bezel.
359.00 Shipped! Sameday shipping....Jump on it while it is hot!!!!!!! THIS A SUPER LOW PRICE!!!
#14
Originally Posted by matty-tC
Originally Posted by depogrig
should be simple enough, stage 0 has no electronics changes.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
disconnect (-) battery cable
remove intake assembly.
remove exhast manifold cover and manifold.
remove primary o2 sensor from pre-cat.
drain oil and remove pan.
install new oil pan. torque to specs
install turbo manifold and gasket. torque to specs
bolt turbo to manifold.
install oil fill and drain lines.
install wastegate.
install chargepipe
install blowoff valve and run vacuume lines
install intake pipe and filter
install downpipe and wastegate dump tube
fill oil.
pull fuel pump fuse
reconnect (-) battery cable
crank engine a few times to circulate oil through engine and turbo
install fuel pump fuse and have fun
if i forgot anything my appologies, dont have the kit. but from the list of components this sounds right.
that goes along with my how to make a million dollars how-to:
1) win lottery
#16
the installation is very simple....if i had all the parts it would of been done the first night. i also had my genius dad by my side and a couple of buddies for the install. i did have to buy other bolts and hoses on my own but kenny is making up for that by giving me a free gauge cup. it is even easier if you have air tools like we did. i would say 6 hours for an average mechanic. it did come with new gaskets but i had to buy from toyota some sealant for the oil pan (like 12 bucks) but i got my employee discount so it was like 8 bucks or something. anyways easy install and great looking kit.
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