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ZPI Stage 1 Installed and Tuned

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Old Jul 24, 2007 | 11:23 PM
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Default ZPI Stage 1 Installed and Tuned

Well the kit is finally installed and it looks and drives great. I took it to get the Emanage tuned yesterday with some dissappointing but promising results...

It put down 210 whp and 240 ft/lbs of torque on a Mustang dyno. Apparently this dyno comes out about 15% lower than a Dynojet (so I've heard), so I guess I've got around 240 whp and 275 ft/lbs torque at the wheels. I ran it at about 8.6 lbs. of boost - but for some reason the boost kept dropping by 1 lb. to 1.5 lbs. at redline. Does anybody know what could cause this? I'm running off the wastegate only - no boost controller.

Also, I have the Megan OE-RS catback right now - which I think may have caused the low whp numbers and the high torque numbers, and possibly the boost problem. Do you think I will see higher whp numbers with a freer flowing exhaust? Ideally I would like to switch the whp and torque numbers. I'm thinking about the Tsudo N1 because it looks like it will flow and its cheap haha. I don't think noise will be a problem - you can't hear any exhaust sound on my car right now. Thanks for the help - I'll post pics and dyno sheets soon.
Old Jul 24, 2007 | 11:36 PM
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Congradulations!
Love to see the dyno sheet!
what gauges you running? And what did the tuner say about the loss of boost pressure?
Happy Boosting!
Old Jul 25, 2007 | 12:14 AM
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240 @ 8 lbs...shouldn't be about 30HP more than that??
If money isn't a problem and you want a bad @$$ exhaust system for your turbo, the Dezod turbo exhaust is Dyno proven to give 20 - 30WHP.
Old Jul 25, 2007 | 12:25 AM
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The ZPI is pretty nasty too, one of the turbo tc guys I know has it.
Old Jul 25, 2007 | 12:28 AM
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Yeah, it's just that 3" is complete overkill for anything under 350 - 400WHP...and no one wants to pay that much money for that...
Old Jul 25, 2007 | 12:46 AM
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your #'s are very low. i dyoned mine on a mustang @ 8psi and made 240ish. deffinetly get an exhaust. about the boost loss, try taking off your air filter and see if it helps.
Old Jul 25, 2007 | 12:55 AM
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The Mustang Dyno could have been set up differently or something, dunno.

Brett, I am getting a 3" ZPI exhaust system, even tho I will be running 275WHP-300WHP at first, I will plan on building the block. So, the only beneficial gain is faster spool up and maybe a few more WHP from it or so? I don't want to spend the money on a 2.5" and then go up to a 3". I rather get a 3" while I'm at it.
Old Jul 25, 2007 | 12:58 AM
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If your plans are to got for over 350ishWHP then I suppose the 3" is worth the money, other than that it's a waist.
Old Jul 25, 2007 | 01:05 AM
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Originally Posted by bruceg
If your plans are to got for over 350ishWHP then I suppose the 3" is worth the money, other than that it's a waist.
.

Yea, it doesn't come with a muffler.

Well, yea, it does, but it won't be on it, so if it's too loud with the turbo, I'll get the muffler shop to put it in. Yea, I plan on going big numbers as you can see my plans. I already got the bottom end parts picked out. Stage 2 should be about a good $4,000 to get going.
Old Jul 25, 2007 | 01:08 AM
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yeah, if your plans are to get to that 450WHP, then the 3" Exhaust will come in handy.
Old Jul 25, 2007 | 01:10 AM
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or just get a cutout. there are electronically controlled ones that will open and close with the push of a button. on daily driving, have it closed and quiet. when having a little fun, have it open for max performance.
Old Jul 25, 2007 | 02:57 AM
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your #'s are very low. i dyoned mine on a mustang @ 8psi and made 240ish. deffinetly get an exhaust. about the boost loss, try taking off your air filter and see if it helps.
Yea I think I asked you where you got your car tuned a while ago. I ended up going to Japtrix - so we were on the exact same dyno. I feel like the numbers are very low too - I really hope I'm able to get them where they should be. Unfortunately there's not much I can do other than get a better exahaust and go from there. What exhaust did you have when you pulled 240 at 8psi? And with that air filter - what if it does help... I mean I can't drive around without a filter right? haha

what gauges you running? And what did the tuner say about the loss of boost pressure?
I have the Defi Blue Racer Boost and EGT Gauges and an AEM UEGO Wideband - they look great. And the tuner really didn't say much about the boost pressure - they almost acted like it was normal. Maybe I should get an electronic boost controller?

Does anybody have another exhaust that isn't too expensive but would works well for turbo?

The only other thing that might help is to tune off of boost pressure next time. I didn't have an Emanage Pressure Sensor so I had to tune off of the MAF Sensor. I think tuning off pressure is more reliable - so maybe they'd be able to go a little leaner.

Thanks again for the help - I'll post pics/dyno sheets tommorrow and maybe that will give you guys a better idea of why my numbers are low.
Old Jul 25, 2007 | 03:03 AM
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I'm not positive but I think the note on trying it without the filter is to see if it helps with the boost drop. Don't quote me on this, but I think some ZPI users are having problems with the tube being too long (the tube that goes to the air filter) and thus having boost drop problems.
Old Jul 25, 2007 | 03:40 AM
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AFIK when you pull the air filter off, if it changes, your charge piping is too long, I seem to remember reading that.
Old Jul 25, 2007 | 01:13 PM
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If your loosing boost pressure, then you have a leak somewhere. That would also cause your low numbers. Check your wastegate, BOV and intercooler piping first. If my guess is right, one of those is leaking off boost and causing your turbo to work too hard.
Old Jul 25, 2007 | 03:35 PM
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Originally Posted by 20tCDude05
Originally Posted by bruceg
If your plans are to got for over 350ishWHP then I suppose the 3" is worth the money, other than that it's a waist.
.

Yea, it doesn't come with a muffler.

Well, yea, it does, but it won't be on it, so if it's too loud with the turbo, I'll get the muffler shop to put it in. Yea, I plan on going big numbers as you can see my plans. I already got the bottom end parts picked out. Stage 2 should be about a good $4,000 to get going.
youre gonna have a heard time finding a cosmetic head gasket... since its cometic not cosmetic..
Old Jul 25, 2007 | 03:47 PM
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Originally Posted by bruceg
Yeah, it's just that 3" is complete overkill for anything under 350 - 400WHP...and no one wants to pay that much money for that...

Did you forget the 2.5 inch one?

http://www.zeropointindustries.net/s...products_id=34
Old Jul 25, 2007 | 04:14 PM
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^^That's only a cat-back system, we are talking full exhaust here.
Old Jul 25, 2007 | 04:36 PM
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Originally Posted by bruceg
^^That's only a cat-back system, we are talking full exhaust here.

LOL.....That exhaust stops at the S-pipe. It rids the car of a Catalytic converter. If you have a 2.5 inch S-pipe + a 2.5 inch Exhaust (such as the one in the link), that equates to a FULL 2.5inch Turbo back exhaust.
Old Jul 25, 2007 | 04:38 PM
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Sorry, just saw where it said "lightest cat-back on the market"

But anyway, the Dezod one is TURBO -back..not S pipe back.



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