Walbro Fuel pump install Help!
Im in the process of installing my walbro fuel pump right now and was wondering what i need to do to get it back in the plastic housing,, the fuel pump is longer then the stock one so it doesnt want to click into the housing. I gor the dezod walbro pump with install kit and it came with a lower rubber bushing thing to sit on the bottom part of the plastic housing that clicks in but the fuel pump is longer then stock, Please HELP
Senior Member



Team No Limitz
SL Member
Team ScioNRG
Joined: May 2004
Posts: 3,789
From: Smithtown Scion (NY)
Originally Posted by army11b
Im in the process of installing my walbro fuel pump right now and was wondering what i need to do to get it back in the plastic housing,, the fuel pump is longer then the stock one so it doesnt want to click into the housing. I gor the dezod walbro pump with install kit and it came with a lower rubber bushing thing to sit on the bottom part of the plastic housing that clicks in but the fuel pump is longer then stock, Please HELP
I dont think you need to cut it,, the hard plastic intake line thing for the fuel pump sits up with the rubber o ring where its supposed to and theres still a gap with the plastic so cutting the plastic wont help in my position i dont think,,, sorry if im confusing
Senior Member



Team No Limitz
SL Member
Team ScioNRG
Joined: May 2004
Posts: 3,789
From: Smithtown Scion (NY)
Originally Posted by army11b
I dont think you need to cut it,, the hard plastic intake line thing for the fuel pump sits up with the rubber o ring where its supposed to and theres still a gap with the plastic so cutting the plastic wont help in my position i dont think,,, sorry if im confusing 
hmm i guess ill have to take the fuel pump back out and hack it to make it fit,, dunno if ill try some bolts or what what im normally pretty good at figuring out something...... unless someone has some pics of a walbro in the stock fuel pump housing?
Senior Member



Team No Limitz
SL Member
Team ScioNRG
Joined: May 2004
Posts: 3,789
From: Smithtown Scion (NY)
Originally Posted by army11b
hmm i guess ill have to take the fuel pump back out and hack it to make it fit,, dunno if ill try some bolts or what what im normally pretty good at figuring out something...... unless someone has some pics of a walbro in the stock fuel pump housing? 
I finally did it!, what i did,, i grounded down the 4 plastic prong type thingd protruding from the bottom of the walbro fuel pump, then i cut a piece from the lower cage where the fuel filter comes out of, the cage part just below where the fuel filter connects just that little section, and then i used a razor blade and slowly scraped some plastic off from the tap connections and now it fits like a glove,,, i couldnt use that rubber donut lower piece not enough room with cage to use it, but other then that it was easy once i figured it out and all that was required was a little cutting.
...... No .. i turned the pump housing over to take a pic but fuel spilled in the house so i took it outside and didnt get around to doing it
, it is real easy tho, just think outside the box
heh and read my post above that should do it.
Originally Posted by army11b
I finally did it!, what i did,, i grounded down the 4 plastic prong type thingd protruding from the bottom of the walbro fuel pump, then i cut a piece from the lower cage where the fuel filter comes out of, the cage part just below where the fuel filter connects just that little section, and then i used a razor blade and slowly scraped some plastic off from the tap connections and now it fits like a glove,,, i couldnt use that rubber donut lower piece not enough room with cage to use it, but other then that it was easy once i figured it out and all that was required was a little cutting.
Just wondering, cause I have a walbro fuel pump, and they won't sell the kit alone.
Thread
Thread Starter
Forum
Replies
Last Post
anti_virus347
PPC: Engine / Drivetrain
8
Apr 3, 2015 05:17 PM
GetSlideways
Scion xD Drivetrain & Power
2
Mar 16, 2015 11:30 PM
cid_mcdp
Maintenance & Car Care
4
Jan 5, 2015 02:45 PM




