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Scion xB 2nd-Gen Forced Induction Turbo and supercharger applications...

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Old Oct 25, 2011 | 05:11 AM
  #41  
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Originally Posted by Clean_XB
Thanx. Actually I partially owe most of the ideas to solutions to you, as my level of experience with turbos is somewhat mediocre. I came from a world of large displacement high torque GM vehicles (specifically N and W body platform) that were supercharged, so exhaust driven rather than belt driven is new to me.

I am interested to hit a dyno and possibly track day so that I can see what #s I'm putting down "real world", but the amount of boosted scions here in OC is very limited, so I would not know where to start looking.

I will say that if I can lay down a high 13, traction issues included, I will be 100% satisfied with the setup, as I already am.

I went over a "pre-turbo" check sheet here on a thread that gave good advice from a tuner, for prior maintenance to adding a turbo, and I will say, screw double checking that list.......TRIPLE check that list!!!!

99% of problems after initially install are usually related to maintenance not taken care of prior to the install, with the exception of some emissions codes.
Dyno testing is easy enough to find and if you want a track day just find your local drag strip and go on a "test and tune" night. You can make a lot of runs for around $20. IMO track time is a lot more valuable than dyno testing. According to my heat-soaked dyno results I should be running 14.8 @ 93 mph.

As you may have noticed, my sig is a boast but equally a challenge. I'm just waiting for someone to post a quicker time slip to make me change it.

BTW, you may be right about improper maintenance causing 99% of post-turbo issues but unfortunately I fell into the 1% with a mis-wired FIC harness, defective FICs and still unknown faults with the APR X-1 and/or Dezod harness. I only mention this to illustrate the lack of proper R&D present within the aftermarket that caters to such a small customer base as Scion. The mis-wired harness had never even been tested on a XB before I received a "production" sample. AEM's lack of QC is well known but mostly ignored because the FIC is so cheap and therefore popular. I won't even get into how much is wrong with the Dezod/APR-X1 "Tacoma" piggyback that almost blew my engine.
Old Oct 28, 2011 | 03:35 AM
  #42  
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So are we ever gonna get to see some more pics of your turbo setup and car? I'd really like to see more of it. I just watched Descendant's installation video and was really impressed that they went so far as to fab a custom t-stat housing for better downpipe clearance. If I were buying a turbo kit today it would absolutely be from Descendant.
Old Oct 28, 2011 | 08:03 PM
  #43  
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No rush, I just wanted to make a request for more pics, when you have time.

10psi again? I see temptation got the better of you. It's been getting to me lately too. I'm considering adding a Walbro 255LH and a return fuel system so I can run 7 or 8 psi. No plans for 10psi though. You should be close to 300 whp.
Old Oct 28, 2011 | 10:52 PM
  #44  
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Originally Posted by Clean_XB
ive gotten a chance to sample 8psi for a while now....temptation has gotten the best of me.

I will say that when I boost, I normally do in sport more (-+), so in between gear I let off the throttle slightly, allowing the tranny to shift easier with decreased load.

so far I have experienced 0 tranny issues, all seems to be well

ill sample 10psi for a while and If I deem that im pushing things way too far for comfort, then ill drop back down to 8psi immediately.

Im estimating about 270 ish right now, its an absolute animal in first gear after 4k rpm

I know that im going against popular consensus in going into double digit boost, but so far I have been very conservative and responsible with the kit.

some note worth easy kills are an all motor B16 2000 ish civic (bragging 230 hp), brand new jetta GTI.

also suprised the crap out of an IS350 with loud dual exhaust as I hung on his bumper getting onto the freeway late night. he slowed down to give me the WTF??? look.

I usually dont make runs like this in any of my vehicles, in fear of unwanted attention, citations, and the like.....but just had to see where I stood in real life situations.
I understand the temptation completely and wish you good luck at 10 psi. No one really knows exactly what our trans can and can't handle but we all have our own opinions and comfort level. I just want to break into the 13's and 13.9 would be good enough for me.

250-275 whp is about right for 8psi although I'm not sure how much you're giving up with that stock exhaust. 10 psi should still get you into the 275-300whp range. Below is a nifty little 1/4 mile calculator that does a good job of estimating ET based on HP and weight. Stock curb weight is 3100lbs for the auto trans so just add your weight and hp guesstimate.

http://www.race-cars.net/calculators/et_calculator.html
Old Nov 2, 2011 | 10:18 PM
  #45  
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Originally Posted by Clean_XB
So just to keep everyone up to date, I got the 10psi combo of springs and used those in my wastegate for about 2 days, but had issues with, so I swapped back to my 8 psi spring and will currently be trying to get some dyno #s as well a pinpoint my illusive idle shutoff problem when going into reverse, or coming to a decel off load.
What kind of issues did you have at 10 psi?


My TRD gauge would only register up to about 8.5 lbs of boost, not sure if I was using the wrong spring combo (highly doubt as descendant supplied the spring) or my TRD gauge was stuck on 8 psi, or if my wastegate was seizing (double checked the diaphragm several times), or my 8 psi tune was limiting me, or my exhaust limitations, or a combo of any of the above. The car definitely felt like it had additional horsepower than 8 psi, but as I mentioned, never got close to touching 10 on the gauge. Not sure what went wrong.
It's not uncommon to have less boost in the intake manifold than at the turbo compressor. If your wastegate is plumbed correctly it gets vacuum right from the compressor housing and it's reasonable to lose 1.5 psi of boost to the IC pipes and IC. It's also possible that you had a small boost leak.

I've already taken off the Bosch bov/crv and inspected the inner spring, and it seems to be doing its job well. The only thing I can think off is a vac leak somewhere due to my low vac levels as previously stated. I have went over all couplers and vac lines multiple times
You may want to install some small cable ties onto all of your vacuum line connections. When in boost they are also pressurized and more likely to leak or blow off.


Something to note, but not sure if related is that I made a quick Vegas trip which took me about 4 hours. While I was there, I noticed I could not get over 5 lbs of boost (with 8 lb spring), not sure if this was related to higher elevation?
Vegas is only 2000' ASL so it shouldn't make that much difference. A leak is more likely. When you first had the kit installed, were you seeing 8 psi on the gauge or 6-7 psi? If you were making 8 psi and now you're making less, the most likely cause is a leak somewhere. OTOH if you've always made 1.5 psi less than the WG spring, you could lose another ~1 psi being at 2000' ASL.


Also I blew off a charge pipe with the 10lb spring, that is another reason I opted that I'm pushing the car off too far into the gray area. Scionfred your advice for better couplers was spot on, could you point me to a link for the ones you recommended? Thanx again
You can get T-bolt clamps from many sources. I've bought them from ebay, CX Racing and ATP Turbo. They were all decent quality. You can leave the hose clamps on the intake couplers but I'd replace all the boost couplers with t-bolt clamps. Here's a link to ATP:

http://www.atpturbo.com/mm5/merchant...egory_Code=CLA

With any luck, replacing your clamps will fix your stalling issues. It may not but it certainly can't hurt anything. FWIW, I decided against raising my boost (again...). There are 2 ways I can do it but a return fuel system, FPR and pump will cost about $500 and a Greddy EMU and a tune will cost $1200+. It would be fun but it's just not worth it for another 20-30whp.

Enjoy your boost!
Old Nov 4, 2011 | 02:03 AM
  #46  
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Originally Posted by Clean_XB
I have always seen the same psi on the gauge as the spring on the wastegate I.e. when I was tuned for 4lbs, I saw 4 on the gauge. When I was tuned for 8lbs, I saw 8 on the gauge. When I got to Vegas, the car was hot, and I never was able to make over 5psi with an 8lb spring.

When I got home, I swapped to the 10lbs spring, but never saw 10lbs, only 8.5 on the gauge. Since I swapped back to the 8lb, I always see 8 on the gauge at full throttle. Perplexing. That is why I opted 10lbs was too far, in addition to. Losing the IC pipe on the TB that blew off

I have used zip ties on all vac lines, I was wondering if I have an uncapped tee fitting on my wastegate, but no electronic boost controller, could that be the source?

Also thinking about pulling the plugs and posting the color here in fear of fouling them out when I blew off the pipe, the car ran terribly rich for a mile till I could pull off the Frwy ???
Hmmm... my best guess is that you had a small boost leak develop while in vegas at the same coupler that blew apart when you raised the boost to 10. That would also explain why you're back to full boost after re-attaching that coupler. I hate to keep harping on this but you'll probably keep chasing problems like this with those crappy hose clamps on boost pipes. They're fine for the intake and BOV couplers but not for the IC pipes. I'll bet Descendant uses T-bolt clamps on all of their race cars.

Can you post or PM me a photo of this uncapped fitting? If your WG is plumbed to the IM it could cause a vacum leak. If it's plumbed to the turbo, it would cause a boost leak and prevent the WG from opening when it should. It could also be the vent for the top chamber of the WG which needs to remain open to atmosphere.

Checking your plugs is never a bad idea. I doubt that they're fouled but they can still tell you a lot about how your engine is running. I still highly recommend going 1-step colder. (NGK BKR7EIX-8 works great for me) TRD recommends this with their SC and NGK recommends that for every 75-100hp you add you should go 1 step colder. Believe it or not, I actually research this stuff all the time.

http://www.ngksparkplugs.com/tech_su...d.asp?mode=nml
Old Nov 4, 2011 | 03:19 AM
  #47  
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Dude... it seems like it's giving you nothing but problems.

My offer to trade all my audio stuff is still on the table. I'll even throw in a barely used Canon T1i. :D
Old Nov 4, 2011 | 03:45 AM
  #48  
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Originally Posted by Clean_XB
this is the tial MV-s wastegate. The right port (lower) is plummed to the turbo. The Left (top) was left open to accommodate a future electronic boost controller (which I dont plan on using). This is what im wondering is causing a vac leak.

T-bolts and plugs are coming up next check, lack of funds right now

the very top port on the hat of the wastegate (not shown) is capped

for reference the hat is top, while the lower is manifold side
Looks good to me and you shouldn't cap the top chamber vacuum fitting. There's a diaphragm between it and the bottom chamber so unless the diaphragm has a leak (very unlikely) there won't be any vacuum leak. If you cap it the diaphragm will have to compress the trapped air in the top chamber to open the WG valve resulting in higher boost and erratic WG operation.

I didn't know the MVS could be water-cooled. That's pretty cool (no pun intended).

I guess we'll have to keep chasing down the idle issue. It might not be a vacuum leak but that's all I can think of and probably the most likely cause. I was hoping that the ECU would have corrected it by now but apparently it won't be so easy.
Old Nov 4, 2011 | 03:51 AM
  #49  
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Originally Posted by xseveredveganx
Dude... it seems like it's giving you nothing but problems.

My offer to trade all my audio stuff is still on the table. I'll even throw in a barely used Canon T1i. :D
Hush! You're obviously just trying to score a deal on a very nice turbo kit!

Coincidentally, I rarely ever listen to my stereo any more either. I prefer the sweet music of a finely tuned engine. It may not be a Ferrari V-12 or a Porsche flat 6 but it's still music to my ears.
Old Nov 4, 2011 | 04:24 AM
  #50  
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Originally Posted by Clean_XB

good pun. yes the new version 2.0s have the water cooled ability!

but yes im happy right now on 8lbs for an auto. Honestly I think the issues I was having was the vehicles way of reminding me that 10lbs is too much for an auto!

I never expected this to be a 100% stock functioning car...that is why by the end of the year it will be parked till mid next year, and I am actively in the market for a 1st gen 1nz-fe....BONE STOCK! down to the HUBCAPS for my daily D!

till then, ill still look for a solution to this, as well as get some dyno runs/#s in

I appreciate all the help scionfred and others have offered me so far in this project. I wouldnt have learned half of what I have so far if it wasnt for you guys. My only wish is to return the favor to the community to those wanting to boost their A/T XB
You should be happy with 8psi and auto trans. Your XB is now quicker than a stock GTI, R32, Ralliart, genesis 2.0T, etc. and the only cars in this class that are still much quicker are the quite expensive Evo and STi. It's a close call with the Cobalt SS and MS3 but you're close enough to at least keep up. That's pretty cool for a $18k econobox toaster.

A gen 1 would make an excellent DD! I went with an old Subaru Legacy wagon and while it will be great in snow and off-road, it's a gas pig at 22mpg avg. 1993 technology... but hey, I can get historic tags in 2013!

It's been my pleasure to share what I've learned here in the past few years. IMO that's the best reason for forums like this to exist: to help and get help from others. If it's social banter you're looking for, there's facebook, etc.

BTW, I'm 100% confident that your idle issue will be fixed eventually. Have you tried cleaning your mass air sensor yet? Simple thing but it fixed a similar problem for a boosted TC guy recently. You can buy MAS cleaner at most auto parts stores for about $5.
Old Nov 5, 2011 | 07:41 AM
  #51  
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Thanks for summarizing everything in one post like that. It make things easier. I want to suggest a boost leak test but they're a PITA and I'm hoping that t-bolt clamps might do the trick without the leak test.

As for the tune, I recently saw where a boosted TC with similar problems fixed his lean-idle/stalling issues by subtracting less fuel in the idle cell range of the FIC fuel map. Do you know how to download and upload maps to the FIC? If so you can send me your map and I'll make some changes for you to test. If you know how to change your FIC map, you could make the changes.

Your plugs look okay but could use a cleaning. Thay're a bit sooty. They don't look bad enough to be causing the stalling issue.


Keep the faith, Bro!
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